{"id":4063,"date":"2026-09-01T09:01:13","date_gmt":"2026-09-01T01:01:13","guid":{"rendered":"https:\/\/www.corvelanmag.com\/?page_id=4063"},"modified":"2026-09-27T18:21:26","modified_gmt":"2026-09-27T10:21:26","slug":"conveyor-magnet","status":"publish","type":"page","link":"https:\/\/www.corvelanmag.com\/de\/applications\/conveyor-magnet\/","title":{"rendered":"F\u00f6rderbandmagnet"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-page\" data-elementor-id=\"4063\" class=\"elementor elementor-4063\" data-elementor-post-type=\"page\">\n\t\t\t\t<div class=\"elementor-element elementor-element-3d6f9e3 e-con e-atomic-element e-div-block-base e-default-div e-3d6f9e3-0c875bf \" data-id=\"3d6f9e3\" data-element_type=\"e-div-block\" data-e-type=\"e-div-block\" data-interaction-id=\"3d6f9e3\" data-e-type=\"e-div-block\" data-id=\"3d6f9e3\">\n    \t\t<div class=\"elementor-element elementor-element-6af5cf7 elementor-widget elementor-widget-html\" data-id=\"6af5cf7\" 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0;max-width:1200px;border-radius:12px;overflow:hidden;background:#EEF3F6;border:1px solid var(--cv-line)}\r\n.corvelan-pdp .content-media img{display:block;width:100%;height:auto;aspect-ratio:4\/3;object-fit:cover}\r\n<\/style>\r\n\r\n<section class=\"hero\">\r\n  <div class=\"wrap hero-grid\">\r\n    <div>\r\n      <div class=\"eyebrow\">Conveyor-Fed Tramp Iron Removal<\/div>\r\n      <h1>Conveyor Belt Magnetic Separator for Tramp Iron Removal<\/h1>\r\n      <p class=\"lead\">Remove ferromagnetic tramp metal from conveyor-fed bulk materials before it reaches crushers, screens, shredders, mills or other vulnerable equipment. The right separator depends on your conveyor layout, material conditions, tramp iron type and operating requirements. Corvelan supplies manual suspended magnets and <a href=\"https:\/\/www.corvelanmag.com\/product\/self-cleaning-cross-belt-permanent-magnet-separator\/\">self-cleaning<\/a> overband separators for bulk material handling applications.<\/p>\r\n      <div class=\"hero-tags\">\r\n        <span class=\"tag\">Manual or Self-Cleaning<\/span>\r\n        <span class=\"tag\">Crossbelt or Inline<\/span>\r\n        <span class=\"tag\">Configured Around the Conveyor<\/span>\r\n      <\/div>\r\n      <div class=\"actions\">\r\n        <a class=\"btn btn-primary\" href=\"\/contact-us\/\">Send Your Conveyor Details<\/a>\r\n        <a class=\"btn btn-secondary\" href=\"#selection\">Compare Separator Options<\/a>\r\n      <\/div>\r\n      <p class=\"hero-note\"><strong>A conveyor photo or drawing is enough to start.<\/strong> Send the data you already have; missing information can be confirmed during the discussion.<\/p>\r\n    <\/div>\r\n    <figure class=\"hero-media\">\r\n      <img fetchpriority=\"high\" src=\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/corvelan-conveyor-magnetic-separator-hero-20260907-075201.webp\" alt=\"Self-cleaning overband magnetic separator installed above a crushed-stone conveyor\" width=\"1400\" height=\"1050\" loading=\"eager\" fetchpriority=\"high\" decoding=\"async\">\r\n    <\/figure>\r\n  <\/div>\r\n<\/section>\r\n\r\n<section class=\"quick\">\r\n  <div class=\"wrap\">\r\n    <div class=\"quick-box\">\r\n      <strong>Quick answer:<\/strong> A conveyor belt magnetic separator removes unwanted iron and steel from bulk materials while they move on a conveyor. Manual suspended magnets are suitable for occasional tramp iron removal, while self-cleaning overband separators are used when continuous operation and automatic iron discharge are required. The best choice depends on your conveyor layout, material condition and removal requirements.\r\n    <\/div>\r\n  <\/div>\r\n<\/section>\r\n\r\n<section class=\"sec\" id=\"selection\">\r\n  <div class=\"wrap\">\r\n    <div class=\"eyebrow\">Choose the Right Conveyor Magnet for Your Application<\/div>\r\n    <h2>Choose the Right Conveyor Magnet for Your Application<\/h2>\r\n    <p class=\"lead\">Start with your material and conveyor conditions, then select the separator type that best fits your working environment. The right configuration depends on your conveyor layout, tramp iron level and operating needs.<\/p>\r\n    <div class=\"table-wrap\" role=\"region\" aria-label=\"Conveyor magnet configuration comparison\" tabindex=\"0\"><table><thead><tr><th>Configuration<\/th><th>Starting point<\/th><th>Confirm for the duty<\/th><th>Product details<\/th><\/tr><\/thead><tbody><tr><th scope=\"row\">Manual suspended permanent magnet<\/th><td>Occasional tramp iron where planned manual cleaning and safe access are practical.<\/td><td>Cleaning frequency, burden depth, target position, belt width and working distance.<\/td><td><a href=\"https:\/\/www.corvelanmag.com\/product\/suspended-permanent-magnet-separator\/\">Suspended Permanent Magnet Separator<\/a><\/td><\/tr><tr><th scope=\"row\">Permanent self-cleaning overband<\/th><td>Captured ferrous material needs automatic discharge during conveyor operation.<\/td><td>Reject direction, discharge space, conveyor speed, burden, support structure and maintenance access.<\/td><td><a href=\"https:\/\/www.corvelanmag.com\/product\/overband-magnetic-separator\/\">Overband Suspended Permanent Magnet Separator<\/a><\/td><\/tr><tr><th scope=\"row\">Electromagnetic self-cleaning cross-belt<\/th><td>The project is considering an electromagnetic arrangement with self-cleaning discharge.<\/td><td>Electrical supply, cooling arrangement, working distance, duty conditions and agreed test basis.<\/td><td><a href=\"https:\/\/www.corvelanmag.com\/product\/self-cleaning-cross-belt-electromagnetic-separator\/\">Self-Cleaning Cross-Belt Electromagnetic Separator<\/a><\/td><\/tr><tr><th scope=\"row\">Magnetic head pulley<\/th><td>Ferrous separation is being considered at the conveyor head-pulley position.<\/td><td>Material presentation, belt construction, target size, discharge trajectory and downstream layout.<\/td><td><a href=\"https:\/\/www.corvelanmag.com\/product\/magnetic-pulley-separator\/\">Magnetic Pulley Separator<\/a><\/td><\/tr><\/tbody><\/table><\/div>\r\n    <div class=\"note\" style=\"margin-top:22px\"><strong>Selection rule:<\/strong> Belt width is only one factor. Burden depth, working distance, belt speed, tramp iron type and installation conditions can affect the best separator choice.<\/div>\r\n  <\/div>\r\n<\/section>\r\n\r\n<section class=\"sec soft\">\r\n  <div class=\"wrap\">\r\n    <div class=\"eyebrow\">Why Remove Tramp Iron<\/div>\r\n    <h2>Why Conveyor Belt Iron Removal Matters<\/h2>\r\n    <div class=\"grid-3\" style=\"margin-top:26px\">\r\n      <div class=\"card\"><h3>Protect Downstream Equipment<\/h3><p>Remove ferromagnetic tramp such as bolts, steel fragments, nails, wire and other responsive iron-bearing pieces before they reach crushers, mills, screens, shredders or similar equipment.<\/p><\/div>\r\n      <div class=\"card\"><h3>Reduce Ferrous Contamination<\/h3><p>Extract unwanted iron and steel from conveyed bulk material before the next production, handling or separation stage.<\/p><\/div>\r\n      <div class=\"card\"><h3>Improve Process Reliability<\/h3><p>Reduce the risk that a large ferrous object becomes a blockage, damages downstream equipment or creates an avoidable process interruption.<\/p><\/div>\r\n    <\/div>\r\n  <\/div>\r\n<\/section>\r\n\r\n<section class=\"sec\">\r\n  <div class=\"wrap\">\r\n    <div class=\"eyebrow\">Cleaning Duty<\/div>\r\n    <h2>Manual-Clean Suspended Magnet or Self-Cleaning Overband?<\/h2>\r\n    <p class=\"lead\">Cleaning duty should be decided from iron loading, operating continuity and safe access. A self-cleaning belt is useful when automatic discharge is justified, but it also adds drive, tracking, guarding and maintenance interfaces.<\/p>\r\n    <div class=\"grid-2\" style=\"margin-top:26px\">\r\n      <div class=\"card choice-card\">\r\n        <figure class=\"card-media\"><img loading=\"lazy\" src=\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/corvelan-manual-suspended-magnet-factory-20260907-075202.webp\" alt=\"Manual-clean suspended permanent magnet in a Chinese equipment workshop\" width=\"1000\" height=\"750\" loading=\"lazy\" decoding=\"async\"><\/figure>\r\n        <span class=\"mini-label\">Occasional Tramp Iron<\/span>\r\n        <h3>Manual-Clean Suspended Magnet<\/h3>\r\n        <p><strong>Best starting point when:<\/strong> tramp iron is occasional, planned cleaning is acceptable and safe manual access can be provided.<\/p>\r\n        <p><strong>Consider:<\/strong> working distance, accumulation level, suspension points, cleaning access and clearance for larger captured pieces.<\/p>\r\n        <div class=\"warning\" style=\"margin-top:18px\"><strong>Safety note:<\/strong> Electrical isolation can stop the conveyor or drive; it does not switch off a permanent magnetic field.<\/div>\r\n      <\/div>\r\n      <div class=\"card choice-card\">\r\n        <figure class=\"card-media\"><img loading=\"lazy\" src=\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/corvelan-self-cleaning-overband-factory-20260907-075203.webp\" alt=\"Self-cleaning overband magnetic separator assembled in a Chinese factory\" width=\"1000\" height=\"750\" loading=\"lazy\" decoding=\"async\"><\/figure>\r\n        <span class=\"mini-label\">Frequent Iron \/ Automatic Discharge<\/span>\r\n        <h3>Self-Cleaning Overband Separator<\/h3>\r\n        <p><strong>Best starting point when:<\/strong> tramp iron is frequent, captured metal must discharge automatically or repeated cleaning stops are undesirable.<\/p>\r\n        <p><strong>Consider:<\/strong> discharge direction, belt tracking, installation space and maintenance access.<\/p>\r\n        <div class=\"note\" style=\"margin-top:18px\">The motor drives the cleaning belt, while the permanent magnet system provides the magnetic force for continuous iron removal.<\/div>\r\n      <\/div>\r\n    <\/div>\r\n  <\/div>\r\n<\/section>\r\n\r\n<section class=\"sec soft\">\r\n  <div class=\"wrap\">\r\n    <div class=\"eyebrow\">Installation Direction<\/div>\r\n    <h2>Crossbelt or Inline? Design Around the Conveyor Layout<\/h2>\r\n    <p class=\"lead\"><strong>Neither arrangement is automatically stronger.<\/strong> The better layout is the one that gives the magnet enough working distance while keeping installation, cleaning and maintenance practical.<\/p>\r\n    <div class=\"layout-compare\">\r\n      <div class=\"layout-card\">\r\n        <figure class=\"card-media\"><img loading=\"lazy\" src=\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/corvelan-crossbelt-magnetic-separator-installation-20260907-075204.webp\" alt=\"Crossbelt magnetic separator installed across a crushed-stone conveyor\" width=\"1000\" height=\"750\" loading=\"lazy\" decoding=\"async\"><\/figure>\r\n        <h3>Crossbelt Installation<\/h3>\r\n        <p>The separator runs across the main conveyor and normally sends captured iron to a side collection point.<\/p>\r\n        <ul class=\"plain-list\"><li>Side discharge and collection clearance<\/li><li>Support frame width and trough profile<\/li><li>Burden depth beneath the active zone<\/li><li>Guarding and maintenance access<\/li><\/ul>\r\n      <\/div>\r\n      <div class=\"layout-card\">\r\n        <figure class=\"card-media\"><img loading=\"lazy\" src=\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/corvelan-inline-magnetic-separator-discharge-20260907-075205.webp\" alt=\"Inline magnetic separator positioned at a conveyor discharge area\" width=\"1000\" height=\"750\" loading=\"lazy\" decoding=\"async\"><\/figure>\r\n        <h3>Inline \/ Discharge-Area Installation<\/h3>\r\n        <p>The separator follows the material travel direction, commonly near the conveyor discharge where material trajectory and available clearance can be reviewed together.<\/p>\r\n        <ul class=\"plain-list\"><li>Head-pulley geometry and material trajectory<\/li><li>Longitudinal installation space<\/li><li>Iron discharge path and splitter position<\/li><li>Nearby steelwork and service envelope<\/li><\/ul>\r\n      <\/div>\r\n    <\/div>\r\n  <\/div>\r\n<\/section>\r\n\r\n<section class=\"sec\">\r\n  <div class=\"wrap\">\r\n    <div class=\"eyebrow\">Installation Location<\/div>\r\n    <h2>Where Should the Magnet Be Installed on the Conveyor Line?<\/h2>\r\n    <p class=\"lead\">The magnet should be installed where it can remove tramp iron effectively and remain easy to operate and maintain.<\/p>\r\n    <div class=\"grid-3\" style=\"margin-top:26px\">\r\n      <div class=\"card\"><h3>Before Vulnerable Equipment<\/h3><p>Place the separation point upstream of crushers, shredders, screens, mills or other equipment when the main objective is tramp-iron protection.<\/p><\/div>\r\n      <div class=\"card\"><h3>Above the Carrying Run<\/h3><p>Review an overhead position when retrofitting an existing conveyor and suitable headroom, support, burden depth and side-discharge space are available.<\/p><\/div>\r\n      <div class=\"card\"><h3>At or Near Conveyor Discharge<\/h3><p>Review the head-end area when material trajectory, conveyor geometry and available longitudinal space make an inline arrangement practical.<\/p><\/div>\r\n    <\/div>\r\n    <div class=\"note\" style=\"margin-top:22px\"><strong>Installation tip:<\/strong> Do not install the magnet only because there is available space above the conveyor. The ideal position is where tramp iron can be removed before it reaches equipment that needs protection.<\/div>\r\n  <\/div>\r\n<\/section>\r\n\r\n<section class=\"sec soft\">\r\n  <div class=\"wrap\">\r\n    <div class=\"eyebrow\">Working Principle<\/div>\r\n    <h2>How a Magnetic Separator for a Conveyor Removes Tramp Iron<\/h2>\r\n    <div class=\"flow\">\r\n      <div class=\"flow-step\"><div class=\"icon-num\">1<\/div><h3>Material Passes Below<\/h3><p>Bulk material travels through the selected separation point at the actual belt speed and burden depth.<\/p><\/div>\r\n      <div class=\"flow-step\"><div class=\"icon-num\">2<\/div><h3>Iron Enters the Working Field<\/h3><p>Responsive ferrous pieces experience magnetic attraction while distance, gravity, material drag and entrapment oppose capture.<\/p><\/div>\r\n      <div class=\"flow-step\"><div class=\"icon-num\">3<\/div><h3>Iron Is Lifted and Retained<\/h3><p>A manual unit holds captured metal at the magnetic face. A self-cleaning unit retains it against the moving cleaning belt.<\/p><\/div>\r\n      <div class=\"flow-step\"><div class=\"icon-num\">4<\/div><h3>Iron Is Cleaned or Discharged<\/h3><p>Manual units are cleaned during a controlled stop. Self-cleaning units carry metal beyond the effective magnetic zone into a planned collection area.<\/p><\/div>\r\n    <\/div>\r\n  <\/div>\r\n<\/section>\r\n\r\n<section class=\"sec\">\r\n  <div class=\"wrap\">\r\n    <div class=\"eyebrow\">Selection Factors<\/div>\r\n    <h2>6 Factors That Affect Conveyor Magnet Selection<\/h2>\r\n    <p class=\"lead\">The hardest tramp iron to remove is usually the piece buried deepest inside the material. That is why separator selection should consider your actual conveyor conditions.<\/p>\r\n    <div class=\"factor-grid\">\r\n      <div class=\"factor\"><div class=\"num\">01<\/div><h3>Burden Depth<\/h3><p>Deeper material increases the magnetic path to iron travelling near the belt. Normal and peak burden should both be reviewed.<\/p><\/div>\r\n      <div class=\"factor\"><div class=\"num\">02<\/div><h3>Real Working Distance<\/h3><p>Define the distance from the magnetic face to the target iron, including mechanical clearance and the target location inside the burden.<\/p><\/div>\r\n      <div class=\"factor\"><div class=\"num\">03<\/div><h3>Belt Speed<\/h3><p>Higher speed reduces exposure time in the useful magnetic zone and can change material trajectory near a conveyor discharge.<\/p><\/div>\r\n      <div class=\"factor\"><div class=\"num\">04<\/div><h3>Target Iron<\/h3><p>Size, shape, mass, orientation, magnetic response and frequency all matter. A long steel bar and a compact steel piece are not equivalent targets.<\/p><\/div>\r\n      <div class=\"factor\"><div class=\"num\">05<\/div><h3>Material Presentation<\/h3><p>Particle size, bulk density, moisture, lumping, feed stability and interlocking can affect how easily ferrous contamination can be pulled free.<\/p><\/div>\r\n      <div class=\"factor\"><div class=\"num\">06<\/div><h3>Installation Geometry<\/h3><p>Crossbelt or inline position, trough shape, surrounding steel, discharge route and available clearance affect practical operation and serviceability.<\/p><\/div>\r\n    <\/div>\r\n    <div class=\"soft-cta\"><div><strong>Not sure which values you have?<\/strong><p>Send a conveyor photo and the operating data already available. A simple conveyor photo is often enough to start the discussion.<\/p><\/div><div class=\"actions\"><a class=\"btn btn-primary\" href=\"\/contact-us\/\">Send a Conveyor Photo<\/a><\/div><\/div>\r\n  <\/div>\r\n<\/section>\r\n\r\n<section class=\"sec soft\">\r\n  <div class=\"wrap\">\r\n    <div class=\"eyebrow\">Common Failure Modes<\/div>\r\n    <h2>Why Conveyor Magnets Miss Tramp Iron<\/h2>\r\n    <p class=\"lead\">When a suspended magnetic separator underperforms, the problem is often the real conveyor condition rather than a single catalog number.<\/p>\r\n    <div class=\"grid-3\" style=\"margin-top:26px\">\r\n      <div class=\"card\"><h3>Magnet Too Far From the Target<\/h3><p>The visible gap above the belt may look acceptable while the deepest target iron is much farther from the magnetic face.<\/p><\/div>\r\n      <div class=\"card\"><h3>Burden Is Deeper Than Expected<\/h3><p>Iron buried at the bottom of a deep or uneven burden is more difficult to lift than contamination already near the surface.<\/p><\/div>\r\n      <div class=\"card\"><h3>Belt Speed Is Too High for the Duty<\/h3><p>Higher speed reduces the time available for a target to respond inside the useful magnetic zone.<\/p><\/div>\r\n      <div class=\"card\"><h3>Steelwork Interferes With the Magnetic Zone<\/h3><p>Ferrous idlers, beams, chutes or nearby structure can alter the magnetic circuit and complicate the intended separation point.<\/p><\/div>\r\n      <div class=\"card\"><h3>The Discharge Route Is Poorly Planned<\/h3><p>Captured iron needs a clear route to a collection area so it does not strike equipment or fall back into the product stream.<\/p><\/div>\r\n      <div class=\"card\"><h3>The Separator Was Chosen by Surface Gauss Alone<\/h3><p>A surface reading does not define working-distance field, pull force or actual capture performance under conveyor conditions.<\/p><\/div>\r\n    <\/div>\r\n    <div class=\"expert-note\">\r\n      <h3>Why Surface Gauss Is Not Enough for Magnet Selection<\/h3>\r\n      <p>Surface flux density is one measurement at one location. It is not the same thing as magnetic field at the target, field gradient, pull force or tramp-iron removal efficiency. Compare magnetic values only when the measurement position and method are defined, then evaluate them against the real working distance and target.<\/p>\r\n      <div class=\"formula\"><span>Surface Gauss \u2260 Working-Distance Field<\/span><span>Gauss \u2260 Pull Force<\/span><span>Gauss \u2260 Removal Efficiency<\/span><\/div>\r\n    <\/div>\r\n  <\/div>\r\n<\/section>\r\n\r\n<section class=\"sec\">\r\n  <div class=\"wrap\">\r\n    <div class=\"eyebrow\">Information We Need to Recommend the Right Separator<\/div>\r\n    <h2>Information Needed for Conveyor Magnet Recommendation<\/h2>\r\n    <p class=\"lead\">A conveyor magnetic separator should match your conveyor conditions and material type. The information below helps us recommend a suitable separator configuration.<\/p>\r\n    <figure class=\"content-media\"><img loading=\"lazy\" src=\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/corvelan-conveyor-engineering-review-20260907-075208.webp\" alt=\"Engineer reviewing a conveyor magnetic separator installation drawing in a factory\" width=\"1200\" height=\"900\" loading=\"lazy\" decoding=\"async\"><\/figure>\r\n    <table class=\"review-table\">\r\n      <tbody>\r\n        <tr><th scope=\"row\">Conveyor<\/th><td>Belt width, belt speed, flat or troughed profile, normal and peak burden depth, and material trajectory near discharge.<\/td><\/tr>\r\n        <tr><th scope=\"row\">Structure<\/th><td>Available headroom, support and suspension points, lifting access, and available side or longitudinal clearance.<\/td><\/tr>\r\n        <tr><th scope=\"row\">Magnetic Zone<\/th><td>Magnet-face reference position, deepest expected target distance, nearby steelwork and clearance for large tramp pieces.<\/td><\/tr>\r\n        <tr><th scope=\"row\">Iron Discharge<\/th><td>Side or end discharge route, collection chute or bin, largest expected captured piece, and prevention of iron falling back into product.<\/td><\/tr>\r\n        <tr><th scope=\"row\">Maintenance<\/th><td>Manual-clean access where applicable, cleaning-belt service space, drive\/pulley access, guarding and lockout points.<\/td><\/tr>\r\n        <tr><th scope=\"row\">Site Conditions<\/th><td>Operating hours, cleaning frequency, temperature, dust\/corrosion exposure, and site electrical or safety requirements for driven equipment.<\/td><\/tr>\r\n      <\/tbody>\r\n    <\/table>\r\n    <figure class=\"content-media\"><img loading=\"lazy\" src=\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/corvelan-overband-drive-inspection-20260907-075206.webp\" alt=\"Technician inspecting the drive-side bearing and gearbox of an overband separator\" width=\"1200\" height=\"900\" loading=\"lazy\" decoding=\"async\"><\/figure>\r\n    <div class=\"warning\" style=\"margin-top:24px\"><strong>Make sure the installation area is free from magnetic interference:<\/strong> Steel idlers, beams, chutes or other ferrous components near the working area can affect magnetic performance. Show the surrounding structure on the drawing so the installation can be reviewed correctly. Exact clearance requirements depend on the selected design, not a generic web-page number.<\/div>\r\n    <p class=\"small\" style=\"margin-top:16px\">Electrical, safety and certification requirements depend on the selected equipment and site conditions. Any CE, ATEX, IP or other certification requirements should be confirmed with the final quotation.<\/p>\r\n  <\/div>\r\n<\/section>\r\n\r\n<section class=\"sec soft\">\r\n  <div class=\"wrap\">\r\n    <div class=\"eyebrow\">Applications<\/div>\r\n    <h2>Where Conveyor Belt Iron Removal Is Commonly Used<\/h2>\r\n    <div class=\"app-grid\">\r\n      <div class=\"app\"><h3>Aggregate & Quarry<\/h3><div class=\"app-lines\"><strong>Material<\/strong><span>Crushed stone, aggregate and similar bulk solids<\/span><strong>Possible tramp<\/strong><span>Bolts, wear parts, steel fragments and tools<\/span><strong>Process risk<\/strong><span>Crusher, screen or conveyor damage<\/span><strong>Typical position<\/strong><span>Before crusher, screen or another vulnerable step<\/span><\/div><\/div>\r\n      <div class=\"app\"><h3>Mining & Ore Handling<\/h3><div class=\"app-lines\"><strong>Material<\/strong><span>Ore and mine bulk material<\/span><strong>Possible tramp<\/strong><span>Steel fragments, bolts, wire and larger ferrous pieces<\/span><strong>Process risk<\/strong><span>Damage or blockage before downstream processing<\/span><strong>Typical position<\/strong><span>Upstream of crushing or downstream processing equipment<\/span><\/div><\/div>\r\n      <div class=\"app\"><h3>Recycling<\/h3><div class=\"app-lines\"><strong>Material<\/strong><span>Shredded or mixed bulk material<\/span><strong>Possible tramp<\/strong><span>Responsive steel fragments, wire and fasteners<\/span><strong>Process risk<\/strong><span>Shredder damage or unwanted ferrous carryover<\/span><strong>Typical position<\/strong><span>Before shredding or downstream separation, depending on the target<\/span><\/div><\/div>\r\n      <div class=\"app\"><h3>Coal, Cement & Bulk Handling<\/h3><div class=\"app-lines\"><strong>Material<\/strong><span>Conveyor-fed coal, clinker-related bulk material and other dry solids<\/span><strong>Possible tramp<\/strong><span>Iron and steel contamination from handling equipment or process wear<\/span><strong>Process risk<\/strong><span>Equipment protection and contamination control<\/span><strong>Typical position<\/strong><span>Before vulnerable downstream conveying or processing equipment<\/span><\/div><\/div>\r\n      <div class=\"app\"><h3>Wood & Biomass<\/h3><div class=\"app-lines\"><strong>Material<\/strong><span>Chips, recycled wood and similar conveyed feed<\/span><strong>Possible tramp<\/strong><span>Nails, wire, screws and steel pieces<\/span><strong>Process risk<\/strong><span>Damage to shredders, grinders or later processing<\/span><strong>Typical position<\/strong><span>Before shredding, grinding or size-reduction equipment<\/span><\/div><\/div>\r\n      <div class=\"app\"><h3>Plastics & Rubber Recycling<\/h3><div class=\"app-lines\"><strong>Material<\/strong><span>Regrind, shredded plastic or rubber streams<\/span><strong>Possible tramp<\/strong><span>Steel fragments, wire and fasteners<\/span><strong>Process risk<\/strong><span>Contamination and downstream equipment damage<\/span><strong>Typical position<\/strong><span>Before sensitive processing or further separation stages<\/span><\/div><\/div>\r\n    <\/div>\r\n  <\/div>\r\n<\/section>\r\n\r\n<section class=\"sec\">\r\n  <div class=\"wrap\">\r\n    <div class=\"eyebrow\">Explore Other Magnetic Separation Solutions<\/div>\r\n    <h2>When Another Magnetic Separator May Be Better<\/h2>\r\n    <p class=\"lead\">Do not force an overhead suspended magnet into every process. The correct separator family depends on where the material and target can be presented most effectively.<\/p>\r\n    <div class=\"alt-list\">\r\n      <div class=\"alt-row\"><span><strong>Separation is already at a conveyor discharge<\/strong><br>Consider whether a magnetic head pulley better matches the conveyor discharge condition and material flow.<\/span><span><strong>Reason:<\/strong> the magnetic separation point becomes part of the conveyor pulley and material trajectory rather than an overhead lift path.<\/span><\/div>\r\n      <div class=\"alt-row\"><span><strong>Controlled bulk feed can pass through a split discharge<\/strong><br>Consider a magnetic drum separator.<\/span><span><strong>Reason:<\/strong> a drum can provide continuous magnetic and non-magnetic discharge when the feed and splitter geometry are suitable.<\/span><\/div>\r\n      <div class=\"alt-row\"><span><strong>Fine weakly magnetic particles are the main objective<\/strong><br>Consider high-intensity mineral-separation equipment and material testing.<\/span><span><strong>Reason:<\/strong> this is a different separation problem from removing larger tramp iron from a conveyor burden.<\/span><\/div>\r\n      <div class=\"alt-row\"><span><strong>The main target is non-ferrous<\/strong><br>Use another separation technology.<\/span><span><strong>Reason:<\/strong> conventional suspended magnets are primarily for responsive ferromagnetic iron and steel.<\/span><\/div>\r\n    <\/div>\r\n  <\/div>\r\n<\/section>\r\n\r\n<section class=\"sec blue\">\r\n  <div class=\"wrap\">\r\n    <div class=\"eyebrow\">Performance Verification<\/div>\r\n    <h2>How We Check Magnetic Separator Performance<\/h2>\r\n    <p class=\"lead\">Magnetic separator performance should be compared under the same test conditions. This helps customers understand how different separators perform in real conveyor applications.<\/p>\r\n    <figure class=\"content-media\"><img loading=\"lazy\" src=\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/corvelan-magnetic-separator-gauss-test-20260907-075207.webp\" alt=\"Technician checking the magnetic field of a separator with a handheld gauss meter\" width=\"1200\" height=\"900\" loading=\"lazy\" decoding=\"async\"><\/figure>\r\n    <div class=\"grid-3\" style=\"margin-top:26px\">\r\n      <div class=\"card\"><h3>Magnetic Field Verification<\/h3><p>Magnetic readings should be compared using the same measurement method and distance. A surface Gauss value alone does not show actual separation performance on a conveyor.<\/p><\/div>\r\n      <div class=\"card\"><h3>Representative Tramp-Iron Test<\/h3><p>Test results should use a representative tramp iron size, material condition and conveyor operating condition.<\/p><\/div>\r\n      <div class=\"card\"><h3>Installed Acceptance<\/h3><p>Confirm the approved position, support, clearance, discharge path, guarding and agreed process interface after installation.<\/p><\/div>\r\n    <\/div>\r\n  <\/div>\r\n<\/section>\r\n\r\n<section class=\"sec soft\">\r\n  <div class=\"wrap\">\r\n    <div class=\"eyebrow\">Commercial Configuration<\/div>\r\n    <h2>What Changes the Conveyor Magnet Configuration and Quote?<\/h2>\r\n    <p class=\"lead\">A conveyor magnetic separator should not be compared by a single \u201cstandard price\u201d when the duty and installation are different. The quotation changes as the engineering requirement changes.<\/p>\r\n    <div class=\"grid-3\" style=\"margin-top:26px\">\r\n      <div class=\"card\"><h3>Belt Width & Layout<\/h3><p>The conveyor width, trough profile and available installation space influence the required equipment envelope and support interface.<\/p><\/div>\r\n      <div class=\"card\"><h3>Burden & Working Distance<\/h3><p>Deeper burden or a larger magnetic path can change the magnetic duty that must be reviewed.<\/p><\/div>\r\n      <div class=\"card\"><h3>Target Tramp Iron<\/h3><p>The expected size, shape, mass, frequency and position of the target affect the required separation duty.<\/p><\/div>\r\n      <div class=\"card\"><h3>Manual vs Self-Cleaning<\/h3><p>Automatic discharge adds cleaning belt, drive, pulley, guarding and service interfaces that are not present on a manual-clean magnet.<\/p><\/div>\r\n      <div class=\"card\"><h3>Mounting & Discharge Structure<\/h3><p>Support steel, chute\/bin arrangement, lifting access and surrounding conveyor structure affect integration scope.<\/p><\/div>\r\n      <div class=\"card\"><h3>Site Requirements<\/h3><p>Environmental, electrical, guarding and other project-specific requirements must be defined against the quoted equipment scope.<\/p><\/div>\r\n    <\/div>\r\n  <\/div>\r\n<\/section>\r\n\r\n<section class=\"sec\" id=\"rfq\">\r\n  <div class=\"wrap\">\r\n    <div class=\"eyebrow\">Information Needed for Recommendation<\/div>\r\n    <h2>What Information Helps Us Recommend the Right Separator?<\/h2>\r\n    <p class=\"lead\">You do not need a finished specification before contacting Corvelan. Send the information you already have; a conveyor photo or layout drawing can often resolve several questions at once.<\/p>\r\n    <div class=\"rfq-grid\">\r\n      <div class=\"rfq-item\"><strong>1. Material<\/strong><span>Material name and physical form.<\/span><\/div>\r\n      <div class=\"rfq-item\"><strong>2. Belt Width<\/strong><span>Main conveyor belt width and flat\/troughed profile if known.<\/span><\/div>\r\n      <div class=\"rfq-item\"><strong>3. Belt Speed<\/strong><span>Normal operating speed or available conveyor data.<\/span><\/div>\r\n      <div class=\"rfq-item\"><strong>4. Burden Depth<\/strong><span>Normal and maximum material depth where possible.<\/span><\/div>\r\n      <div class=\"rfq-item\"><strong>5. Target Tramp Iron<\/strong><span>Type, approximate size\/shape and expected frequency.<\/span><\/div>\r\n      <div class=\"rfq-item\"><strong>6. Conveyor Photo or Drawing<\/strong><span>Show the proposed separation point, surrounding structure and available space.<\/span><\/div>\r\n    <\/div>\r\n    <div class=\"note\" style=\"margin-top:22px\"><strong>Do not know the burden depth or belt speed?<\/strong> Send the conveyor photo and the data you already have. Corvelan can identify the remaining engineering inputs during the review.<\/div>\r\n    <div class=\"secondary-data\"><strong>Additional engineering data used when available:<\/strong> particle\/lump size, bulk density, moisture, trough angle, headroom, suspension points, discharge clearance, operating hours, cleaning frequency, temperature, environment, power\/control requirements for driven equipment and the agreed performance check method.<\/div>\r\n    <div class=\"actions\"><a class=\"btn btn-primary\" href=\"\/contact-us\/\">Request Conveyor Separator Review<\/a><\/div>\r\n  <\/div>\r\n<\/section>\r\n\r\n<section class=\"sec soft\">\r\n  <div class=\"wrap\">\r\n    <div class=\"eyebrow\">FAQ<\/div>\r\n    <h2>Conveyor Belt Magnetic Separator FAQ<\/h2>\r\n    <details><summary>What is a conveyor belt magnetic separator?<\/summary><p>It is a magnetic separation unit installed above a conveyor or around a conveyor discharge area to attract and remove responsive ferromagnetic tramp metal from a moving bulk-material stream. Common routes include a manual-clean suspended magnet and a self-cleaning <a href=\"\/product\/overband-magnetic-separator\/\">overband separator<\/a>.<\/p><\/details>\r\n    <details><summary>What tramp iron can a conveyor magnetic separator remove?<\/summary><p>Typical targets include responsive iron and steel pieces such as bolts, nails, wire, steel fragments and similar tramp material. Whether a particular piece can be captured depends on its size, shape, orientation, magnetic response, location in the burden and the actual operating condition, so critical targets should be defined or tested.<\/p><\/details>\r\n    <details><summary>What is the difference between a suspended magnet and an overband magnet?<\/summary><p>A manual suspended magnet holds captured ferrous metal at the magnetic face until it is cleaned during a controlled stop. A self-cleaning overband adds a moving cleaning belt that carries captured metal out of the active magnetic zone for separate discharge.<\/p><\/details>\r\n    <details><summary>Should I use a manual-clean or self-cleaning separator?<\/summary><p>Start from iron loading, cleaning access and operating duty. Manual cleaning can fit occasional tramp iron where safe planned cleaning stops are acceptable. Self-cleaning is normally reviewed when iron appears frequently, automatic discharge is required or repeated manual cleaning would interfere with operation.<\/p><\/details>\r\n    <details><summary>What is the difference between crossbelt and inline installation?<\/summary><p>A crossbelt unit runs across the main conveyor and normally discharges captured iron to the side. An inline unit follows the material travel direction, commonly near the discharge area. Select the layout from burden presentation, material trajectory, support structure, discharge route, headroom and maintenance space; neither arrangement is automatically stronger.<\/p><\/details>\r\n    <details><summary>Where is the best place to install a magnetic separator on a conveyor?<\/summary><p>The best position is where the target iron can be reached and removed before the protected process step. Common positions include above the carrying run, upstream of vulnerable equipment, or near a conveyor discharge. Final placement depends on burden depth, working distance, material trajectory, support structure, discharge route and maintenance access.<\/p><\/details>\r\n    <details><summary>How high should a magnetic separator be above a conveyor belt?<\/summary><p>There is no reliable universal height. The required position depends on conveyor geometry, burden depth, target iron, mechanical clearance and the selected magnetic circuit. The useful reference is the real magnetic path from the separator face to the hardest target, not a generic catalog gap.<\/p><\/details>\r\n    <details><summary>Does higher Gauss mean better iron removal?<\/summary><p>No. A Gauss reading describes flux density at a defined point; it does not by itself specify field gradient, pull force or capture efficiency at the real working distance. Burden depth, belt speed, target size and shape, material behavior and installation geometry also affect capture.<\/p><\/details>\r\n    <details><summary>What information does Corvelan need before quotation?<\/summary><p>For an initial review, send the material, conveyor belt width, belt speed, normal or maximum burden depth, target tramp iron and a conveyor photo or drawing. Additional site, environmental, electrical, discharge and acceptance information can be added after the equipment route is screened.<\/p><\/details>\r\n  <\/div>\r\n<\/section>\r\n\r\n<section class=\"sec blue\">\r\n  <div class=\"wrap final-cta\">\r\n    <div class=\"eyebrow\">Start With the Conveyor<\/div>\r\n    <h2>Send Your Conveyor Layout Before You Choose the Magnet<\/h2>\r\n    <p class=\"lead\">Send Corvelan the belt width, speed, burden depth, target tramp iron and a conveyor photo or drawing. We will help review your conveyor conditions, recommend a suitable separator type and confirm the details needed for the final configuration.<\/p>\r\n    <div class=\"actions\" style=\"justify-content:center\"><a class=\"btn btn-secondary\" href=\"\/contact-us\/\">Request Conveyor Separator Review<\/a><\/div>\r\n  <\/div>\r\n<\/section>\r\n<\/section>\n\n\t\t\t\t<\/div>\n\t\t\n<\/div>\n\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Conveyor-Fed Tramp Iron Removal Conveyor Belt Magnetic Separator for Tramp Iron Removal Remove ferromagnetic tramp metal from conveyor-fed bulk materials before it reaches crushers, screens, shredders, mills or other vulnerable equipment. The right separator depends on your conveyor layout, material conditions, tramp iron type and operating requirements. Corvelan supplies manual suspended magnets and self-cleaning overband [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":4000,"parent":107,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"elementor_header_footer","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-4063","page","type-page","status-publish","has-post-thumbnail","hentry"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.corvelanmag.com\/de\/wp-json\/wp\/v2\/pages\/4063","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.corvelanmag.com\/de\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.corvelanmag.com\/de\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.corvelanmag.com\/de\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.corvelanmag.com\/de\/wp-json\/wp\/v2\/comments?post=4063"}],"version-history":[{"count":5,"href":"https:\/\/www.corvelanmag.com\/de\/wp-json\/wp\/v2\/pages\/4063\/revisions"}],"predecessor-version":[{"id":5291,"href":"https:\/\/www.corvelanmag.com\/de\/wp-json\/wp\/v2\/pages\/4063\/revisions\/5291"}],"up":[{"embeddable":true,"href":"https:\/\/www.corvelanmag.com\/de\/wp-json\/wp\/v2\/pages\/107"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.corvelanmag.com\/de\/wp-json\/wp\/v2\/media\/4000"}],"wp:attachment":[{"href":"https:\/\/www.corvelanmag.com\/de\/wp-json\/wp\/v2\/media?parent=4063"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}