{"id":4662,"date":"2026-05-31T09:00:27","date_gmt":"2026-05-31T01:00:27","guid":{"rendered":"https:\/\/www.corvelanmag.com\/?post_type=product&#038;p=4662"},"modified":"2026-09-27T18:25:34","modified_gmt":"2026-09-27T10:25:34","slug":"oil-cooled-self-unloading-suspended-electromagnetic-separator","status":"publish","type":"product","link":"https:\/\/www.corvelanmag.com\/es\/products\/oil-cooled-self-unloading-suspended-electromagnetic-separator\/","title":{"rendered":"Separador electromagn\u00e9tico suspendido, refrigerado por aceite y de descarga autom\u00e1tica"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"4662\" class=\"elementor elementor-4662\" data-elementor-post-type=\"product\">\n\t\t\t\t<div class=\"elementor-element elementor-element-03ced3b e-con e-atomic-element e-div-block-base e-default-div e-03ced3b-2f62266 \" data-id=\"03ced3b\" data-element_type=\"e-div-block\" data-e-type=\"e-div-block\" data-interaction-id=\"03ced3b\" 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.cl-steps{grid-template-columns:repeat(2,minmax(0,1fr))}}\r\n@media(max-width:767px){.coverlan-pdp .cl-inner{padding:50px 16px}.coverlan-pdp .cl-hero .cl-inner{padding-top:40px;padding-bottom:44px}.coverlan-pdp h1{font-size:30px}.coverlan-pdp h2{font-size:24px}.coverlan-pdp h3{font-size:19px}.coverlan-pdp .cl-lead,.coverlan-pdp .cl-answer{font-size:17px}.coverlan-pdp .cl-grid-2,.coverlan-pdp .cl-grid-3,.coverlan-pdp .cl-four,.coverlan-pdp .cl-snapshot,.coverlan-pdp .cl-steps,.coverlan-pdp .cl-process,.coverlan-pdp .cl-product-view-grid,.coverlan-pdp .cl-final{grid-template-columns:1fr}.coverlan-pdp .cl-actions{flex-direction:column;align-items:stretch}.coverlan-pdp .cl-btn{width:100%}.coverlan-pdp .cl-kv{grid-template-columns:1fr;gap:3px}.coverlan-pdp table{min-width:720px}}\r\n@media(prefers-reduced-motion:reduce){.coverlan-pdp *{scroll-behavior:auto!important}}\r\n\r\n.coverlan-pdp .cl-facts{display:grid;grid-template-columns:repeat(3,minmax(0,1fr));gap:12px;margin:22px 0}.coverlan-pdp .cl-fact{border:1px solid var(--cl-line);background:#fff;padding:14px 15px}.coverlan-pdp .cl-fact b{display:block;font-size:13px;margin-bottom:4px}.coverlan-pdp .cl-fact span{font-size:14px;color:#4c5e6b}.coverlan-pdp .cl-example-note{font-size:13px;color:var(--cl-muted);margin:-4px 0 18px}.coverlan-pdp .cl-answer-card{border:1px solid var(--cl-line);background:#fff;padding:18px}.coverlan-pdp .cl-answer-card strong{display:block;margin-bottom:5px}.coverlan-pdp .cl-answer-card span{font-size:14px;color:#4c5e6b}\r\n@media(max-width:1024px){.coverlan-pdp .cl-facts{grid-template-columns:repeat(2,minmax(0,1fr))}}\r\n@media(max-width:767px){.coverlan-pdp .cl-facts{grid-template-columns:1fr}}\r\n<\/style>\r\n<section class=\"cl-section cl-hero\" id=\"top\"><div class=\"cl-inner\"><div class=\"cl-hero-grid\"><div>\r\n<p class=\"cl-eyebrow\">Oil-Cooled Conveyor Iron Removal<\/p>\r\n<h1>Oil-Cooled Self-Unloading Suspended Electromagnetic Separator<\/h1>\r\n<p class=\"cl-lead\">Use this Corvelan separator on dry conveyor lines that regularly carry unwanted iron or steel. These unwanted pieces are often called <strong>tramp iron<\/strong>. A moving cleaning belt removes the captured metal automatically.<\/p>\r\n<div class=\"cl-actions\"><a class=\"cl-btn cl-btn-primary\" data-cta=\"hero\" href=\"https:\/\/www.corvelanmag.com\/contact-us\/\">Request a Configuration Review<\/a><a class=\"cl-btn cl-btn-secondary\" href=\"#separator-options\">See Which Option Fits<\/a><\/div>\r\n<p class=\"cl-fitline\">We do not choose the separator from conveyor width alone. The key distance is from the magnet face to the iron piece that is hardest to reach. We call this the <strong>working distance<\/strong>.<\/p>\r\n<div aria-label=\"Product fit summary\" class=\"cl-snapshot\">\r\n<div class=\"cl-snap\"><strong>Good Fit For<\/strong><span>Dry <a href=\"https:\/\/www.corvelanmag.com\/product\/overband-magnetic-separator\/\">belt conveyors<\/a> with regular iron or steel contamination where frequent manual cleaning would stop production.<\/span><\/div>\r\n<div class=\"cl-snap\"><strong>Choose Another Separator For<\/strong><span>Primary aluminum or copper removal, liquid or slurry separation, or fine weakly magnetic mineral recovery.<\/span><\/div>\r\n<div class=\"cl-snap\"><strong>Most Important Measurement<\/strong><span>Magnet face to the iron piece that is hardest to reach inside the material.<\/span><\/div>\r\n<div class=\"cl-snap\"><strong>Cleaning Method<\/strong><span>A driven cleaning belt carries captured iron away from the magnetic zone automatically.<\/span><\/div>\r\n<div class=\"cl-snap\"><strong>Difficult Condition<\/strong><span>Deep material plus high belt speed needs a capture test before we confirm the final setup.<\/span><\/div>\r\n<div class=\"cl-snap\"><strong>Before Production<\/strong><span>Confirm the installation drawing, electrical requirements, selected setup and agreed test method.<\/span><\/div>\r\n<\/div><\/div>\r\n<figure class=\"cl-media cl-hero-media\"><img fetchpriority=\"high\" alt=\"Coverlan oil-cooled self-unloading suspended electromagnetic separator with cleaning belt and drive assembly\" decoding=\"async\" fetchpriority=\"high\" height=\"900\" src=\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/coverlan-oil-cooled-self-unloading-separator-hero.webp\" width=\"1200\"><figcaption>Corvelan oil-cooled self-unloading suspended electromagnetic separator with cleaning belt, drive-side assembly and suspension frame.<\/figcaption><\/figure>\r\n<\/div><\/div><\/section><section class=\"cl-section cl-soft\" id=\"quick-engineering-answers\"><div class=\"cl-inner\">\r\n<p class=\"cl-eyebrow\">Quick Engineering Answers<\/p>\r\n<h2>What should you choose for common conveyor conditions?<\/h2>\r\n<p class=\"cl-answer\">Start with the operating condition, not the product name. These quick rules show which separator type to check first.<\/p>\r\n<div class=\"cl-four\">\r\n<div class=\"cl-answer-card\"><strong>Iron appears often<\/strong><span>Choose a self-unloading separator so captured iron can leave the magnetic area without repeated manual cleaning.<\/span><\/div>\r\n<div class=\"cl-answer-card\"><strong>Iron is rare<\/strong><span>A manual-clean suspended magnet may be enough when planned safe stops are acceptable.<\/span><\/div>\r\n<div class=\"cl-answer-card\"><strong>Deep material + fast belt<\/strong><span>Use an electromagnetic separator and run a capture test at the real working distance.<\/span><\/div>\r\n<div class=\"cl-answer-card\"><strong>No oil-filled system is allowed<\/strong><span>Choose an air-cooled electromagnet and check that it can handle the required operating duty.<\/span><\/div>\r\n<div class=\"cl-answer-card\"><strong>A permanent magnet reaches the target<\/strong><span>Use the permanent magnet instead of adding electrical excitation you do not need.<\/span><\/div>\r\n<div class=\"cl-answer-card\"><strong>Aluminum or copper is the main target<\/strong><span>Use an eddy-current or other non-ferrous separator instead of this suspended electromagnet.<\/span><\/div>\r\n<div class=\"cl-answer-card\"><strong>The process is wet or slurry-based<\/strong><span>Use a wet magnetic separator instead of a dry-belt suspended unit.<\/span><\/div>\r\n<div class=\"cl-answer-card\"><strong>The area is hazardous or explosive<\/strong><span>Do not use a standard separator. Confirm the required certified design before selection.<\/span><\/div>\r\n<\/div>\r\n<\/div><\/section>\r\n<section class=\"cl-section\" id=\"quick-fit\"><div class=\"cl-inner\">\r\n<p class=\"cl-eyebrow\">Quick Fit<\/p><h2>Is this separator right for your conveyor?<\/h2>\r\n<p class=\"cl-answer\">Choose this separator when your process is dry, conveyor-fed and needs to remove iron or responsive steel. It fits best when the metal appears often enough to make manual cleaning disruptive. Use another option if your process does not match these conditions.<\/p>\r\n<div class=\"cl-grid-3\">\r\n<div class=\"cl-card cl-good\"><h3>Choose Self-Unloading Electromagnetic<\/h3><p>Use self-unloading when iron appears often and production should keep running. We then size the magnetic reach for the real material depth and target position.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>Choose Manual Clean Instead<\/h3><p>Use a manual-clean suspended magnet when iron appears only occasionally. Choose it only when planned stops are acceptable and the magnet can be cleaned safely.<\/p><\/div>\r\n<div class=\"cl-card cl-caution\"><h3>Choose Another Separator When<\/h3><p>Use another separator for aluminum or copper, liquid or slurry processes, or fine weakly magnetic mineral recovery.<\/p><\/div>\r\n<\/div>\r\n<div class=\"cl-note-box\"><strong>Oil cooling and self-unloading solve different problems.<\/strong> Oil cooling manages heat from the electromagnet. The cleaning belt removes captured iron. We choose both from the real operating duty and cleaning need.<\/div>\r\n<\/div><\/section>\r\n<section class=\"cl-section cl-soft\" id=\"separator-options\"><div class=\"cl-inner\">\r\n<p class=\"cl-eyebrow\">Choose the Right Separator<\/p><h2>Which separator should you use?<\/h2>\r\n<p class=\"cl-answer\">Choose the separator type from the real operating condition first. Then choose the exact machine size. The table shows what to use and what information to send us.<\/p>\r\n<div aria-label=\"Magnetic separator selection table\" class=\"cl-table-wrap\" tabindex=\"0\"><table><thead><tr><th>Your Situation<\/th><th>Use This<\/th><th>Avoid This<\/th><th>What to Send Us<\/th><\/tr><\/thead><tbody>\r\n<tr><td>Iron appears often and the line should keep running<\/td><td><strong>Oil-cooled self-unloading electromagnet<\/strong><\/td><td>Manual cleaning as the normal method<\/td><td>Belt speed, material depth, target iron, iron frequency, discharge side and collection area.<\/td><\/tr>\r\n<tr><td>Iron appears only occasionally and planned stops are acceptable<\/td><td><strong>Manual-clean suspended magnet<\/strong><\/td><td>Automatic cleaning when the process does not need it<\/td><td>Target iron, safe cleaning access and the normal stop schedule.<\/td><\/tr>\r\n<tr><td>Material is shallow, belt speed is moderate and iron is easy to catch<\/td><td><strong>Compare a suspended permanent magnet first<\/strong><\/td><td>Electromagnet without a reach or duty reason<\/td><td>Working distance, target iron and belt speed.<\/td><\/tr>\r\n<tr><td>Material layer is deep<\/td><td><strong>Electromagnetic separator<\/strong><\/td><td>Choosing from conveyor width or air gap alone<\/td><td>Maximum normal material depth and the deepest target position.<\/td><\/tr>\r\n<tr><td>Belt speed is high<\/td><td><strong>Electromagnetic separator + capture test<\/strong><\/td><td>Using a static pickup test as the only check<\/td><td>Belt speed, working distance and the iron piece that must be removed.<\/td><\/tr>\r\n<tr><td>Material is deep and belt speed is high<\/td><td><strong>Electromagnetic separator + capture test<\/strong><\/td><td>Choosing the final machine from a catalog table alone<\/td><td>Maximum material depth, belt speed, target iron and target position.<\/td><\/tr>\r\n<tr><td>Small important iron can sit at the bottom<\/td><td><strong>Electromagnetic separator with enough magnetic reach<\/strong><\/td><td>Testing only the largest and easiest piece<\/td><td>Smallest required iron, bottom position and real working distance.<\/td><\/tr>\r\n<tr><td>Iron pieces are large or heavy<\/td><td><strong>Heavy-duty electromagnetic separator<\/strong><\/td><td>Choosing from magnet-face Gauss alone<\/td><td>Iron size, shape, mass, position and discharge path.<\/td><\/tr>\r\n<tr><td>A lot of iron arrives frequently<\/td><td><strong>Self-unloading separator<\/strong><\/td><td>Checking magnetic pickup without checking discharge<\/td><td>Iron frequency, iron amount, chute, bin and collection space.<\/td><\/tr>\r\n<tr><td>Iron is sharp or highly abrasive<\/td><td><strong>Protected or heavy-duty cleaning belt<\/strong><\/td><td>Standard belt without an impact check<\/td><td>Iron photos, shape, mass, impact path and discharge drop.<\/td><\/tr>\r\n<tr><td>Electromagnet runs long hours or under demanding duty<\/td><td><strong>Oil-cooled electromagnet<\/strong><\/td><td>Choosing cooling from the product name alone<\/td><td>Operating hours, ambient condition, dust, moisture and service access.<\/td><\/tr>\r\n<tr><td>The site does not allow an oil-filled cooling system<\/td><td><strong>Air-cooled electromagnet<\/strong><\/td><td>Oil-cooled electromagnet<\/td><td>Operating hours, ambient condition, airflow and service space.<\/td><\/tr>\r\n<tr><td>No electrical supply is available, or the site wants the simplest magnetic source<\/td><td><strong>Suspended permanent magnet if it reaches the target<\/strong><\/td><td>Electromagnet unless reach or duty requires it<\/td><td>Working distance, target iron and belt speed.<\/td><\/tr>\r\n<tr><td>Aluminum or copper is the main unwanted metal<\/td><td><strong>Eddy-current or other non-ferrous separator<\/strong><\/td><td>Suspended electromagnet as the main separator<\/td><td>Metal type, particle size and how it appears in the product.<\/td><\/tr>\r\n<tr><td>The process is liquid or slurry<\/td><td><strong>Wet magnetic separator<\/strong><\/td><td>Dry-belt suspended separator<\/td><td>Slurry details, solids content, particle size and separation goal.<\/td><\/tr>\r\n<tr><td>The goal is fine weakly magnetic mineral recovery<\/td><td><strong>High-intensity or high-gradient separator<\/strong><\/td><td>Standard tramp-iron electromagnet<\/td><td>Mineral sample, particle size and required separation result.<\/td><\/tr>\r\n<tr><td>Stainless steel is the target<\/td><td><strong>Test the actual grade and condition<\/strong><\/td><td>Assuming all stainless responds the same way<\/td><td>A real sample, grade if known, size and process condition.<\/td><\/tr>\r\n<tr><td>There is no side space for cross-belt discharge<\/td><td><strong>Change discharge direction, location or separator type<\/strong><\/td><td>Standard cross-discharge layout<\/td><td>Side-view drawing, available space and the planned collection point.<\/td><\/tr>\r\n<tr><td>The existing conveyor has low headroom<\/td><td><strong>Check the general arrangement (GA) drawing first<\/strong><\/td><td>Choosing the magnet before checking space<\/td><td>Headroom, material depth, support steel and maintenance space.<\/td><\/tr>\r\n<tr><td>This is a new conveyor line<\/td><td><strong>Reserve separator space during conveyor design<\/strong><\/td><td>Adding the separator after the steelwork is fixed<\/td><td>Conveyor GA, support position, headroom, chute and collection area.<\/td><\/tr>\r\n<tr><td>This is an existing-line retrofit<\/td><td><strong>Check the existing conveyor first<\/strong><\/td><td>Copying a new-line layout<\/td><td>Headroom, nearby steel, support, power, service access and discharge space.<\/td><\/tr>\r\n<tr><td>The area is hazardous or explosive<\/td><td><strong>Dedicated certified hazardous-area design<\/strong><\/td><td>Standard separator setup<\/td><td>Area classification and the required certification scope.<\/td><\/tr>\r\n<tr><td>This is a food or hygienic process<\/td><td><strong>Dedicated hygienic or food-compatible design<\/strong><\/td><td>Standard mining or aggregate setup<\/td><td>Contact materials, cleaning method and required certifications.<\/td><\/tr>\r\n<\/tbody><\/table><\/div>\r\n<\/div><\/section><section class=\"cl-section\" id=\"example-frequent-iron\"><div class=\"cl-inner\">\r\n<p class=\"cl-eyebrow\">Example Selection<\/p>\r\n<h2>Example: frequent iron on a continuous limestone conveyor<\/h2>\r\n<p class=\"cl-example-note\">This configuration example shows how iron frequency, conveyor conditions and cleaning requirements affect equipment selection.<\/p>\r\n<p class=\"cl-answer\"><strong>Choose an oil-cooled self-unloading electromagnet.<\/strong> Frequent iron makes repeated manual cleaning a production problem, so automatic discharge becomes part of the machine choice.<\/p>\r\n<div class=\"cl-facts\">\r\n<div class=\"cl-fact\"><b>Material<\/b><span>Crushed limestone<\/span><\/div>\r\n<div class=\"cl-fact\"><b>Conveyor<\/b><span>1,200 mm belt at 2.1 m\/s<\/span><\/div>\r\n<div class=\"cl-fact\"><b>Material Depth<\/b><span>About 180 mm during normal operation<\/span><\/div>\r\n<div class=\"cl-fact\"><b>Iron<\/b><span>Bolts, plate fragments and crusher wear pieces<\/span><\/div>\r\n<div class=\"cl-fact\"><b>Frequency<\/b><span>Several pieces during each operating hour<\/span><\/div>\r\n<div class=\"cl-fact\"><b>Operating Time<\/b><span>18 hours per day<\/span><\/div>\r\n<\/div>\r\n<div class=\"cl-grid-3\">\r\n<div class=\"cl-card cl-good\"><h3>Why Self-Unloading?<\/h3><p>The line should not stop several times each shift just to clean the magnet.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>What We Check<\/h3><p>Working distance, iron amount, belt running, discharge direction and the collection area.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>What We Need From You<\/h3><p>Conveyor data, material depth, iron photos, iron frequency and the proposed installation point.<\/p><\/div>\r\n<\/div>\r\n<\/div><\/section>\r\n<section class=\"cl-section cl-soft\" id=\"material-fit\"><div class=\"cl-inner\">\r\n<p class=\"cl-eyebrow\">Material &amp; Metal Fit<\/p><h2>What materials and metal pieces can this separator handle?<\/h2>\r\n<p class=\"cl-answer\">Use this equipment for iron or steel pieces that respond strongly to a magnet in dry bulk material on a belt conveyor. Choose the separator from the hardest metal piece you still need to remove, not from the material name alone.<\/p>\r\n<div class=\"cl-grid-2\">\r\n<div class=\"cl-card cl-good\"><h3>Use It For<\/h3><p>Typical dry conveyor streams include ore, aggregate, coal, bulk fuel, clinker-related material, recycling feed, wood and biomass. The unwanted metal should be iron or responsive steel.<\/p><\/div>\r\n<div class=\"cl-card cl-caution\"><h3>Do Not Treat All Metals the Same<\/h3><p>Use a non-ferrous separator for aluminum or copper. Test stainless steel using the actual grade and condition. Use another separator for slurry or weakly magnetic mineral work.<\/p><\/div>\r\n<\/div>\r\n<div class=\"cl-four\">\r\n<div class=\"cl-mini\"><b>Smallest Iron That Must Be Removed<\/b><span>The smallest important piece may control the final choice.<\/span><\/div>\r\n<div class=\"cl-mini\"><b>Typical Iron Piece<\/b><span>Use the common piece to plan normal discharge and collection.<\/span><\/div>\r\n<div class=\"cl-mini\"><b>Largest or Heaviest Iron Piece<\/b><span>Use it to check impact, belt protection and the discharge path.<\/span><\/div>\r\n<div class=\"cl-mini\"><b>Where the Iron Sits<\/b><span>Iron at the top, middle and bottom is not equally easy to catch.<\/span><\/div>\r\n<\/div>\r\n<div class=\"cl-callout\"><strong>The hardest iron piece to catch is not always the largest one.<\/strong> A smaller piece buried at the bottom may be harder because it is farther from the magnet.<\/div>\r\n<\/div><\/section>\r\n<section class=\"cl-section\" id=\"working-principle\"><div class=\"cl-inner\"><div class=\"cl-grid-2 cl-align-center\"><div>\r\n<p class=\"cl-eyebrow\">Working Principle<\/p><h2>How does an oil-cooled self-unloading suspended electromagnet work?<\/h2>\r\n<p class=\"cl-answer\">The energized coil creates a magnetic field above the conveyor. Iron or steel is pulled from the material toward the magnet. A driven cleaning belt carries the metal out of the strong magnetic zone, where it drops into the collection area. Oil cooling carries heat away from the electromagnetic assembly.<\/p>\r\n<div class=\"cl-steps\">\r\n<div class=\"cl-step\"><span>1<\/span><h3>Material Moves Below the Magnet<\/h3><p>The conveyor carries the material under the suspended magnet. The material layer on the belt is often called the <strong>burden<\/strong>.<\/p><\/div>\r\n<div class=\"cl-step\"><span>2<\/span><h3>The Magnet Pulls Out Iron<\/h3><p>The magnetic field must be strong enough at the iron position to pull the piece from the moving material.<\/p><\/div>\r\n<div class=\"cl-step\"><span>3<\/span><h3>The Cleaning Belt Carries It Away<\/h3><p>The cleaning belt moves captured metal away from the product stream.<\/p><\/div>\r\n<div class=\"cl-step\"><span>4<\/span><h3>The Metal Drops Into the Collection Area<\/h3><p>After the metal leaves the strong magnetic zone, it drops into the chute, bin or other collection area.<\/p><\/div>\r\n<\/div>\r\n<div class=\"cl-note-box\"><strong>Oil cooling manages heat.<\/strong> It does not by itself prove magnetic reach, pull force or capture performance.<\/div>\r\n<\/div><figure class=\"cl-media\"><img loading=\"lazy\" alt=\"Coverlan self-unloading suspended electromagnetic separator showing cleaning-belt path and rollers\" decoding=\"async\" height=\"900\" loading=\"lazy\" src=\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/coverlan-oil-cooled-self-unloading-separator-working-principle.webp\" width=\"1200\"><figcaption>Corvelan separator showing the cleaning-belt path, rollers and discharge direction.<\/figcaption><\/figure><\/div><\/div><\/section>\r\n<section class=\"cl-section cl-soft\" id=\"performance\"><div class=\"cl-inner\">\r\n<p class=\"cl-eyebrow\">What Affects Capture<\/p><h2>What makes iron easier or harder to remove?<\/h2>\r\n<p class=\"cl-answer\">Start with the real working distance. Then check material depth, belt speed, iron size and position, how much iron appears and nearby steel. Do not choose the separator from belt width or magnet-face Gauss alone.<\/p>\r\n<div class=\"cl-grid-3\">\r\n<article class=\"cl-card\"><h3>Measure the Distance to the Hardest Iron Piece<\/h3><p>Do not measure only the empty space above the material. Measure from the magnet face to the iron piece that is hardest to reach inside the material.<\/p><\/article>\r\n<article class=\"cl-card\"><h3>Use the Deepest Normal Material Layer<\/h3><p>Do not use the average material depth if the conveyor regularly runs deeper. Use the deepest normal layer the separator must protect. Engineers often call this <strong>burden depth<\/strong>.<\/p><\/article>\r\n<article class=\"cl-card\"><h3>A Faster Belt Gives the Magnet Less Time<\/h3><p>As belt speed rises, the magnet has less time to pull the iron out. For fast belts, test the required iron at a similar speed and working distance.<\/p><\/article>\r\n<article class=\"cl-card\"><h3>Choose for the Hardest Piece to Remove<\/h3><p>Define the smallest required piece, typical piece, largest or heaviest piece, and the deepest position that still needs protection.<\/p><\/article>\r\n<article class=\"cl-card\"><h3>A Lot of Iron Can Overload the Discharge System<\/h3><p>If captured metal builds up faster than the cleaning system removes it, the belt, chute or bin becomes the bottleneck.<\/p><\/article>\r\n<article class=\"cl-card\"><h3>Nearby Steel Can Affect the Installation<\/h3><p>Show us support steel, chutes, guards and rollers near the magnet. Move or redesign steel that blocks the magnetic zone or service access.<\/p><\/article>\r\n<\/div>\r\n<div class=\"cl-callout\"><strong>Deep material + high belt speed = run a capture test before we confirm the final model.<\/strong> Test the required iron at the real working distance and a similar belt speed.<\/div>\r\n<div class=\"cl-warning\"><strong>Gauss \u2260 pull force \u2260 capture performance \u2260 separation efficiency.<\/strong> Gauss is magnetic flux density at a defined point. A high number on the magnet face does not prove moving capture at the real working distance.<\/div>\r\n<\/div><\/section><section class=\"cl-section\" id=\"example-deep-fast\"><div class=\"cl-inner\">\r\n<p class=\"cl-eyebrow\">Example Selection<\/p>\r\n<h2>Example: deep material on a fast conveyor<\/h2>\r\n<p class=\"cl-example-note\">This example shows the selection method. The numbers are not Corvelan model ratings or a published customer result.<\/p>\r\n<p class=\"cl-answer\"><strong>Use an electromagnetic separator and run a capture test at the real working distance.<\/strong> Deep material moves the iron farther from the magnet, while a fast belt gives the magnet less time to catch it.<\/p>\r\n<div class=\"cl-facts\">\r\n<div class=\"cl-fact\"><b>Material<\/b><span>Iron ore<\/span><\/div>\r\n<div class=\"cl-fact\"><b>Conveyor<\/b><span>1,400 mm belt at 3.0 m\/s<\/span><\/div>\r\n<div class=\"cl-fact\"><b>Maximum Normal Depth<\/b><span>350 mm<\/span><\/div>\r\n<div class=\"cl-fact\"><b>Critical Iron<\/b><span>0.8 kg steel tool fragment<\/span><\/div>\r\n<div class=\"cl-fact\"><b>Hardest Position<\/b><span>Near the bottom of the material layer<\/span><\/div>\r\n<div class=\"cl-fact\"><b>First Check<\/b><span>Magnet face to bottom-position target distance<\/span><\/div>\r\n<\/div>\r\n<div class=\"cl-grid-3\">\r\n<div class=\"cl-card cl-good\"><h3>What to Test<\/h3><p>Use the required iron piece at the agreed distance and a movement condition close to the real belt speed.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>If It Does Not Catch the Iron<\/h3><p>Move the magnet closer, reduce material depth, use a stronger setup, change the installation point or change separator type.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>What Not to Do<\/h3><p>Do not replace the real test with an easy plate placed close to the magnet just to get a pass.<\/p><\/div>\r\n<\/div>\r\n<\/div><\/section>\r\n<section class=\"cl-section cl-soft\" id=\"oil-cooling\"><div class=\"cl-inner\">\r\n<p class=\"cl-eyebrow\">Choose the Magnetic and Cooling Type<\/p><h2>When should you choose oil-cooled, air-cooled or permanent?<\/h2>\r\n<p class=\"cl-answer\">Choose the magnetic and cooling type from running duty, required reach and site limits. Do not choose from the product name alone.<\/p>\r\n<div class=\"cl-grid-3\">\r\n<article class=\"cl-card cl-good\"><h3>Choose Oil-Cooled Electromagnetic<\/h3><p>Choose oil-cooled when the electromagnet runs for long periods or works under demanding duty. It is also the first option to review for deep material or longer magnetic reach when oil cooling fits the site.<\/p><\/article>\r\n<article class=\"cl-card\"><h3>Choose Air-Cooled Electromagnetic<\/h3><p>Choose air-cooled when you still need an electromagnet but do not want an oil-filled cooling system. The selected design must still handle the required duty and site conditions.<\/p><\/article>\r\n<article class=\"cl-card\"><h3>Choose a Suspended Permanent Magnet<\/h3><p>Choose a permanent magnet when it can catch the required iron at the working distance without electrical power. If it can do the job, there is no reason to add an electromagnet only for complexity.<\/p><\/article>\r\n<\/div>\r\n<div class=\"cl-grid-2\" style=\"margin-top:24px\">\r\n<div class=\"cl-card\"><h3>What We Need for an Oil-Cooled Separator<\/h3><ul class=\"cl-check\"><li>Whether the conveyor runs continuously or in batches.<\/li><li>Operating hours per day.<\/li><li>Ambient temperature and surrounding conditions.<\/li><li>Space for checking and servicing cooling parts.<\/li><li>Site rules for oil inspection and leak response.<\/li><\/ul><\/div>\r\n<div class=\"cl-card cl-caution\"><h3>Oil Cooling Does Not Automatically Mean Stronger Magnetism<\/h3><p>Oil cooling manages heat. It does not tell you by itself how much iron the separator can catch. Magnetic performance still depends on the coil, magnetic circuit, working distance and the iron you need to remove.<\/p><\/div>\r\n<\/div>\r\n<\/div><\/section>\r\n<section class=\"cl-section\" id=\"self-unloading\"><div class=\"cl-inner\"><div class=\"cl-grid-2 cl-align-center\"><div>\r\n<p class=\"cl-eyebrow\">Choose the Cleaning Method<\/p><h2>When should you choose self-unloading instead of manual cleaning?<\/h2>\r\n<p class=\"cl-answer\">Choose self-unloading when iron appears often enough to make manual cleaning interrupt production. It also makes sense when access is difficult or too much metal would build up on the magnet. Choose manual cleaning only when iron is truly occasional.<\/p>\r\n<ul class=\"cl-check\">\r\n<li><strong>Frequent iron:<\/strong> use self-unloading and make sure the discharge path can handle the real amount of metal.<\/li>\r\n<li><strong>Occasional iron:<\/strong> manual cleaning can be simpler when safe access and isolation are available.<\/li>\r\n<li><strong>Sharp or heavy iron:<\/strong> check belt protection, impact handling and the discharge path before using a standard belt.<\/li>\r\n<li><strong>No side discharge space:<\/strong> change the separator direction, installation point or separator type before final selection.<\/li>\r\n<li><strong>Collection bin too small:<\/strong> increase capacity or change the handling method. Captured iron must not fall back into the product stream.<\/li>\r\n<\/ul>\r\n<div class=\"cl-note-box\"><strong>Check both magnetic capture and mechanical strength.<\/strong> Catching the iron is only the first part. The belt, chute and bin also have to survive and remove it.<\/div>\r\n<\/div><figure class=\"cl-media\"><img loading=\"lazy\" alt=\"Coverlan self-unloading electromagnetic separator cleaning belt and roller system\" decoding=\"async\" height=\"900\" loading=\"lazy\" src=\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/coverlan-oil-cooled-self-unloading-separator-belt-system.webp\" width=\"1200\"><figcaption>Corvelan self-unloading belt and roller arrangement for continuous iron discharge.<\/figcaption><\/figure><\/div><\/div><\/section>\r\n<section class=\"cl-section cl-soft\" id=\"selection\"><div class=\"cl-inner\">\r\n<p class=\"cl-eyebrow\">How Corvelan Chooses the Final Setup<\/p><h2>How does Corvelan choose the final setup?<\/h2>\r\n<p class=\"cl-answer\">We start with the problem you need to prevent. Then we check the hardest iron piece, working distance, iron amount, magnetic and cooling type, discharge system, installation space, electrical requirements and test method. Conveyor width alone is never enough.<\/p>\r\n<div class=\"cl-process\">\r\n<div class=\"cl-process-item\"><b>1. Define the Problem to Prevent<\/b><span>For example: crusher damage, product contamination or damage to downstream equipment.<\/span><\/div>\r\n<div class=\"cl-process-item\"><b>2. Define Three Iron Pieces<\/b><span>Define the smallest required piece, typical piece and largest piece. Also tell us where each one can sit in the material.<\/span><\/div>\r\n<div class=\"cl-process-item\"><b>3. Confirm the Conveyor and Space<\/b><span>Confirm belt width and speed, normal and deepest material level, magnet position, headroom and nearby steel.<\/span><\/div>\r\n<div class=\"cl-process-item\"><b>4. Choose the Magnet and Cooling Method<\/b><span>Choose oil-cooled, air-cooled or permanent based on duty and the required magnetic reach.<\/span><\/div>\r\n<div class=\"cl-process-item\"><b>5. Choose Cleaning and Discharge<\/b><span>Choose self-unloading or manual cleaning, discharge side, chute or bin, belt protection and service access.<\/span><\/div>\r\n<div class=\"cl-process-item\"><b>6. Agree How the Machine Will Be Checked<\/b><span>Agree the approved drawing, dimensions, running checks, any magnetic measurement and any capture test needed for difficult conditions.<\/span><\/div>\r\n<\/div>\r\n<div class=\"cl-grid-2 cl-align-center\" style=\"margin-top:30px\"><div><h3>The Outside Layout Can Change With the Final Setup<\/h3><p>Corvelan separators can use different frames, rollers and drive layouts to match the selected size and installation. The project drawing confirms the final belt path, frame, drive side, maintenance space and suspension points.<\/p><p>We confirm magnetic performance, power, oil details and final dimensions in the project technical documents. Do not read these values from product photos.<\/p><\/div><figure class=\"cl-media\"><img loading=\"lazy\" alt=\"Coverlan suspended electromagnetic separator structure with belt rollers and support frame\" decoding=\"async\" height=\"900\" loading=\"lazy\" src=\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/coverlan-oil-cooled-self-unloading-separator-structure.webp\" width=\"1200\"><figcaption>Corvelan product structure showing the cleaning belt, rollers, support frame and suspended magnetic body.<\/figcaption><\/figure><\/div>\r\n<\/div><\/section>\r\n<section class=\"cl-section\" id=\"specification\"><div class=\"cl-inner\">\r\n<p class=\"cl-eyebrow\">What We Confirm Before Production<\/p><h2>What must be confirmed before production starts?<\/h2>\r\n<p class=\"cl-answer\">Do not start production until the main conveyor, magnetic, cooling, cleaning, installation and electrical details are confirmed. These items control whether the separator fits and how we check it.<\/p>\r\n<div class=\"cl-table-wrap\" tabindex=\"0\"><table><thead><tr><th>Item to Confirm<\/th><th>What We Confirm<\/th><th>Do Not Start Production If<\/th><\/tr><\/thead><tbody>\r\n<tr><td>Conveyor details<\/td><td>Belt width, belt speed, material profile, normal and maximum material depth, travel direction and separator position.<\/td><td>The conveyor layout or material depth is still only an estimate.<\/td><\/tr>\r\n<tr><td>Iron pieces to remove<\/td><td>Smallest required, typical and largest or heaviest piece, plus where each piece can sit in the material.<\/td><td>Only the easiest visible steel piece has been checked.<\/td><\/tr>\r\n<tr><td>Working distance<\/td><td>Magnet face to the hardest iron piece at the deepest normal material condition.<\/td><td>Only the empty air gap to the material surface has been measured.<\/td><\/tr>\r\n<tr><td>Magnetic requirement<\/td><td>Agreed magnetic measurement or capture requirement at a defined condition.<\/td><td>The requirement is only an undefined \u201chigh Gauss\u201d statement.<\/td><\/tr>\r\n<tr><td>Oil-cooling setup<\/td><td>Cooling type, included parts, running duty and service access.<\/td><td>Oil type, oil volume or thermal limits are being guessed from photos.<\/td><\/tr>\r\n<tr><td>Self-unloading system<\/td><td>Belt path, drive, discharge direction, protection, guards and collection area.<\/td><td>Captured metal has no safe place to discharge.<\/td><\/tr>\r\n<tr><td>Support and clearance<\/td><td>Suspension points, headroom, nearby steel, maintenance space and lifting access.<\/td><td>The machine cannot be serviced safely.<\/td><\/tr>\r\n<tr><td>Electrical and controls<\/td><td>Site power supply, electromagnet controls, cleaning-belt drive, interlocks and plant connections.<\/td><td>Voltage or control responsibility is still unclear.<\/td><\/tr>\r\n<tr><td>Test method<\/td><td>Drawing check, dimension check, function check, magnetic measurement and\/or capture test.<\/td><td>The pass\/fail method has not been agreed.<\/td><\/tr>\r\n<\/tbody><\/table><\/div>\r\n<\/div><\/section>\r\n<section class=\"cl-section cl-soft\" id=\"fit-boundaries\"><div class=\"cl-inner\">\r\n<p class=\"cl-eyebrow\">When You Should Choose Another Separator<\/p><h2>When is this separator the wrong choice?<\/h2>\r\n<p class=\"cl-answer\">Do not use this separator for a process that needs a different separation method, special certification or a different installation layout. Choose another option when any condition below applies.<\/p>\r\n<div class=\"cl-grid-2\">\r\n<div class=\"cl-card cl-good\"><h3>Use This Separator When<\/h3><ul class=\"cl-check\"><li>Dry bulk material moves on a belt conveyor.<\/li><li>The main unwanted metal is responsive iron or steel.<\/li><li>Iron appears repeatedly and automatic discharge is required.<\/li><li>An energized suspended magnetic field is needed for the working distance.<\/li><li>The site has enough support, headroom, discharge space and maintenance access.<\/li><\/ul><\/div>\r\n<div class=\"cl-card cl-caution\"><h3>Choose Another Separator When<\/h3><ul class=\"cl-check\"><li>Aluminum or copper is the main target \u2192 use a non-ferrous separator.<\/li><li>The process is liquid or slurry \u2192 use wet magnetic separation.<\/li><li>The goal is weakly magnetic mineral recovery \u2192 use high-intensity or high-gradient separation.<\/li><li>Hazardous or hygienic service needs a special certified design \u2192 do not use the standard setup.<\/li><li>The hardest iron piece is beyond the proven magnetic reach \u2192 use a stronger setup, reduce the distance, move the separator or choose another type.<\/li><\/ul><\/div>\r\n<\/div><\/div><\/section>\r\n<section class=\"cl-section\" id=\"installation\"><div class=\"cl-inner\">\r\n<p class=\"cl-eyebrow\">Check the Installation Before You Order<\/p><h2>What must be checked before the installation is approved?<\/h2>\r\n<p class=\"cl-answer\">Do not treat installation as a final drawing formality. Do not approve the layout until headroom, working distance, support, nearby steel, maintenance access and the metal discharge path all work together.<\/p>\r\n<div aria-label=\"Installation check table\" class=\"cl-table-wrap\" tabindex=\"0\"><table><thead><tr><th>What to Check<\/th><th>Good<\/th><th>If It Does Not Work<\/th><\/tr><\/thead><tbody>\r\n<tr><td>Headroom<\/td><td>Magnet, cleaning belt and support fit at the required working distance, with maintenance space.<\/td><td>Change the installation point, support or separator type.<\/td><\/tr>\r\n<tr><td>Discharge space<\/td><td>Captured iron can enter the chute or bin without falling back into the product stream.<\/td><td>Change the discharge side, direction or collection layout.<\/td><\/tr>\r\n<tr><td>Nearby steel<\/td><td>Support steel, chutes and guards do not block the magnetic zone or service access.<\/td><td>Move or redesign conflicting steel before installation.<\/td><\/tr>\r\n<tr><td>Maintenance access<\/td><td>Drive, take-up, belt, guards and cooling or electrical service points are accessible.<\/td><td>Redesign the layout if routine service cannot be done safely.<\/td><\/tr>\r\n<tr><td>Material clearance<\/td><td>The deepest normal material and normal surges do not hit the magnet or cleaning belt.<\/td><td>Increase clearance or control the material profile.<\/td><\/tr>\r\n<tr><td>Support<\/td><td>The suspension and load path are shown on the project drawing.<\/td><td>Do not install until the responsible project team checks the support design.<\/td><\/tr>\r\n<\/tbody><\/table><\/div>\r\n<div class=\"cl-callout\"><strong>Send these drawings:<\/strong> a side view and top view showing the belt line, normal and maximum material depth, proposed magnet face, headroom, support steel, nearby steel, travel direction, discharge side, chute or bin, and maintenance space.<\/div>\r\n<\/div><\/section><section class=\"cl-section cl-soft\" id=\"example-retrofit\"><div class=\"cl-inner\">\r\n<p class=\"cl-eyebrow\">Existing Conveyor Example<\/p>\r\n<h2>Example: adding a separator where installation space is limited<\/h2>\r\n<p class=\"cl-example-note\">This is an installation example, not a published customer project.<\/p>\r\n<p class=\"cl-answer\"><strong>Check the conveyor drawing before choosing the machine size.<\/strong> On an existing line, headroom, nearby steel, discharge space and maintenance access can rule out a layout before magnetic size is finalized.<\/p>\r\n<div class=\"cl-facts\">\r\n<div class=\"cl-fact\"><b>Existing Conveyor<\/b><span>1,200 mm belt<\/span><\/div>\r\n<div class=\"cl-fact\"><b>Available Headroom<\/b><span>850 mm<\/span><\/div>\r\n<div class=\"cl-fact\"><b>Nearby Structure<\/b><span>Steel beams above the conveyor<\/span><\/div>\r\n<div class=\"cl-fact\"><b>Discharge Space<\/b><span>Limited on one side<\/span><\/div>\r\n<div class=\"cl-fact\"><b>First Document<\/b><span>Side-view or general arrangement (GA) drawing<\/span><\/div>\r\n<div class=\"cl-fact\"><b>First Goal<\/b><span>Confirm that the machine can fit and discharge iron safely<\/span><\/div>\r\n<\/div>\r\n<div class=\"cl-grid-3\">\r\n<div class=\"cl-card\"><h3>If Headroom Is Too Low<\/h3><p>Move the separator, change the layout or choose a different machine arrangement before ordering.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>If Side Discharge Does Not Fit<\/h3><p>Change the discharge direction, move the separation point or use another separator layout.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>If Steelwork Is Too Close<\/h3><p>Change the support layout before the machine is approved for installation.<\/p><\/div>\r\n<\/div>\r\n<\/div><\/section>\r\n<section class=\"cl-section\" id=\"maintenance-safety\"><div class=\"cl-inner\"><div class=\"cl-grid-2 cl-align-center\"><div>\r\n<p class=\"cl-eyebrow\">Cleaning, Maintenance &amp; Safety<\/p><h2>What should you check during routine service?<\/h2>\r\n<p class=\"cl-answer\">Check the cleaning belt, drive, electrical system, oil-cooling parts and suspension separately. Stop the machine if the belt tracks badly, the drive is abnormal or oil leaks. Also stop for damaged electrical parts or unsafe suspension.<\/p>\r\n<div class=\"cl-grid-3\">\r\n<div class=\"cl-card\"><h3>Cleaning Belt and Drive<\/h3><p>Check belt tracking, tension, wear, scraper or cleat condition, pulleys, bearings, drive, guards and the full metal path.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>Cooling and Electrical<\/h3><p>Check oil-cooling parts, connections, enclosure and electrical components for leaks, unusual heat, dirt or damage.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>Structure and Access<\/h3><p>Check suspension points, fasteners, guards, clearance and material buildup. Do not run with damaged suspension or blocked discharge.<\/p><\/div>\r\n<\/div>\r\n<div class=\"cl-warning\"><strong>Before maintenance:<\/strong> isolate the electromagnet and cleaning-belt drive with the site-approved lockout procedure. Secure the equipment against movement. Follow the final equipment manual and site safety rules.<\/div>\r\n<\/div><figure class=\"cl-media\"><img loading=\"lazy\" alt=\"Coverlan suspended electromagnetic separator drive side for maintenance inspection\" decoding=\"async\" height=\"900\" loading=\"lazy\" src=\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/coverlan-oil-cooled-self-unloading-separator-drive-maintenance.webp\" width=\"1200\"><figcaption>Drive-side Corvelan product view showing the cleaning-belt drive and service-side layout.<\/figcaption><\/figure><\/div><\/div><\/section>\r\n<section class=\"cl-section cl-soft\" id=\"shipment-checks\"><div class=\"cl-inner\">\r\n<p class=\"cl-eyebrow\">Before Shipment<\/p>\r\n<h2>How do we check the separator before production and shipment?<\/h2>\r\n<p class=\"cl-answer\">We agree the required checks before production starts. If the order includes a magnetic value or capture test, the test position, distance, target and pass condition are defined before the test.<\/p>\r\n<div class=\"cl-grid-3\">\r\n<div class=\"cl-card\"><h3>Does the Machine Match the Drawing?<\/h3><p>Check the main dimensions, suspension points, discharge direction and other project dimensions against the approved drawing.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>Does the Cleaning Belt Run Correctly?<\/h3><p>Run the belt and check direction, tracking, drive operation and the path used to discharge captured iron.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>Is the Magnetic Value Measured at the Right Position?<\/h3><p>If a magnetic value is part of the order, define the test point and distance first. Record the result at that same position.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>Can It Catch the Required Iron?<\/h3><p>For difficult jobs, use the agreed iron piece at the agreed distance. Use a moving test when belt speed is part of the problem.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>Does the Finished Machine Match the Order?<\/h3><p>Check the machine setup, electrical information, visible assembly and any test records included in the order before packing.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>What Makes a Capture Test Useful?<\/h3><p>Write down the iron piece, target position, working distance, material condition, movement condition and what counts as a pass.<\/p><\/div>\r\n<\/div>\r\n<div class=\"cl-warning\"><strong>If the capture test fails, do not make the test easier just to get a pass.<\/strong> Find the reason. Reduce the working distance or material depth, move the separator, use a stronger magnetic setup, improve material leveling, or choose another separator type. Then test the new agreed condition again.<\/div>\r\n<div class=\"cl-note-box\"><strong>Do not accept the separator from one easy number alone.<\/strong> A high handheld Gauss reading on the magnet face does not replace a defined test at the real working distance. The cleaning belt and discharge path also need to work correctly.<\/div>\r\n<\/div><\/section>\r\n<section class=\"cl-section\" id=\"actual-coverlan-product\"><div class=\"cl-inner\">\r\n<p class=\"cl-eyebrow\">Actual Corvelan Product<\/p>\r\n<h2>What can you check on the actual Corvelan separator?<\/h2>\r\n<p class=\"cl-answer\">The product photos show the suspended body, cleaning belt, rollers, drive-side parts and suspension frame. Use the approved GA drawing for project dimensions and connection points. If the order includes a magnetic measurement or capture test, the test record should show the agreed condition and result.<\/p>\r\n<div class=\"cl-product-view-grid\" style=\"display:grid;grid-template-columns:minmax(0,1fr)\"><figure class=\"cl-media\" style=\"max-width:900px;margin:0 auto\"><img loading=\"lazy\" alt=\"Coverlan oil-cooled self-unloading suspended electromagnetic separator product view\" decoding=\"async\" height=\"900\" loading=\"lazy\" src=\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/coverlan-oil-cooled-self-unloading-separator-product-view.webp\" width=\"1200\"><figcaption>Corvelan oil-cooled self-unloading suspended electromagnet showing the external frame, cleaning belt and drive layout.<\/figcaption><\/figure><\/div>\r\n<div class=\"cl-four\">\r\n<div class=\"cl-mini\"><b>Product Photos<\/b><span>Show the actual machine structure and outside arrangement.<\/span><\/div>\r\n<div class=\"cl-mini\"><b>Approved General Arrangement (GA) Drawing<\/b><span>Shows the project dimensions, suspension points and connection positions.<\/span><\/div>\r\n<div class=\"cl-mini\"><b>Magnetic Measurement<\/b><span>Shows the field value at the agreed position when this check is included in the order.<\/span><\/div>\r\n<div class=\"cl-mini\"><b>Capture Test<\/b><span>Shows whether the agreed iron piece can be removed under the written test condition.<\/span><\/div>\r\n<\/div>\r\n<\/div><\/section>\r\n<section class=\"cl-section cl-rfq\" id=\"rfq\"><div class=\"cl-inner\">\r\n<p class=\"cl-eyebrow\">What to Send Corvelan<\/p><h2>What should you send us?<\/h2>\r\n<p class=\"cl-answer\">Start with the material, iron you need to remove, conveyor data and installation space. For the final machine choice, also send the hardest iron piece, deepest normal material layer and working distance.<\/p>\r\n<div class=\"cl-grid-2\">\r\n<div class=\"cl-card\"><h3>Start With These Four Things<\/h3><ul class=\"cl-check\"><li>Material being conveyed.<\/li><li>Iron or steel pieces that must be removed, and why they matter.<\/li><li>Throughput or conveyor loading information.<\/li><li>Photo or side-view drawing of the proposed separation point. A general arrangement drawing, or GA drawing, is also useful.<\/li><\/ul><\/div>\r\n<div class=\"cl-card\"><h3>For the Final Machine Choice, Also Send<\/h3><ul class=\"cl-check\"><li>Belt width and belt speed.<\/li><li>Normal and maximum material depth.<\/li><li>Smallest required, typical and largest or heaviest iron pieces.<\/li><li>Expected iron position: top, middle or bottom.<\/li><li>How often iron appears and how much arrives.<\/li><li>Headroom, support steel, nearby iron or steel, discharge side and collection space.<\/li><li>Operating hours, ambient conditions, dust or moisture, power supply and control requirements.<\/li><li>Required checks: machine and installation, magnetic measurement and\/or capture test.<\/li><\/ul><\/div>\r\n<\/div>\r\n<div class=\"cl-rfq-next\">\r\n<h3>What happens after you send your conveyor data?<\/h3><div class=\"cl-process\">\r\n<div class=\"cl-process-item\"><b>1. We check the application<\/b><span>We confirm that this separator type matches the material, target iron and dry-conveyor process.<\/span><\/div>\r\n<div class=\"cl-process-item\"><b>2. We choose the machine setup<\/b><span>We choose the magnetic type, cooling type, cleaning method and discharge arrangement.<\/span><\/div>\r\n<div class=\"cl-process-item\"><b>3. We check the installation<\/b><span>We check working distance, headroom, support steel, service access and discharge space.<\/span><\/div>\r\n<div class=\"cl-process-item\"><b>4. We confirm the drawing<\/b><span>We confirm the project dimensions, suspension points and electrical requirements before production.<\/span><\/div>\r\n<div class=\"cl-process-item\"><b>5. We agree how the machine will be checked<\/b><span>If the order needs a magnetic value or capture test, we write down the test condition before production.<\/span><\/div>\r\n<div class=\"cl-process-item\"><b>6. We build and inspect the machine<\/b><span>Before packing, we check the finished separator against the approved project details and checks written into the order.<\/span><\/div>\r\n<\/div>\r\n<\/div>\r\n<div class=\"cl-grid-2\" style=\"margin-top:24px\">\r\n<div class=\"cl-card\"><h3>Before Production Starts<\/h3><p>Confirm the separator type, machine setup, installation drawing, electrical requirements, cooling type, discharge direction and any test written into the order.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>Before Shipment<\/h3><p>Check the finished separator against the order and approved drawing. Check the cleaning-belt direction and running condition, visible assembly, electrical functions in scope, and any magnetic or capture test included in the order.<\/p><\/div>\r\n<\/div>\r\n<div class=\"cl-actions\"><a class=\"cl-btn cl-btn-primary\" data-cta=\"mid\" href=\"https:\/\/www.corvelanmag.com\/contact-us\/\">Send Your Conveyor Details<\/a><\/div>\r\n<\/div><\/section>\r\n<section class=\"cl-section cl-soft\" id=\"faq\"><div class=\"cl-inner\"><p class=\"cl-eyebrow\">FAQ<\/p><h2>Oil-Cooled Self-Unloading Suspended Electromagnetic Separator FAQ<\/h2><div class=\"cl-faq\">\r\n<details><summary>When should I choose an oil-cooled self-unloading suspended electromagnet?<\/summary><p>Choose it for a dry conveyor that regularly carries iron or steel and needs automatic discharge. It is a strong option when the job also needs an energized suspended magnet and oil cooling fits the running duty.<\/p><\/details><details><summary>When should I choose air-cooled instead?<\/summary><p>Choose air-cooled when you still need an energized magnet and automatic discharge, but the site does not want an oil-filled cooling system. The selected air-cooled design must still handle the required duty and site conditions.<\/p><\/details><details><summary>When is a manual-clean suspended magnet enough?<\/summary><p>Use manual cleaning when iron appears only occasionally and planned safe stops are acceptable. If cleaning would stop production repeatedly, use self-unloading.<\/p><\/details><details><summary>When should I compare a permanent magnet?<\/summary><p>Compare a suspended permanent magnet when it can catch the required iron at the working distance without electrical power. Use an electromagnet when the required reach or operating duty needs it.<\/p><\/details><details><summary>How high should the separator be above the conveyor?<\/summary><p>Do not choose the separator from a generic suspension height. Measure from the magnet face to the hardest iron position inside the deepest normal material layer. That is the working distance we use.<\/p><\/details><details><summary>Does a higher Gauss value mean better iron removal?<\/summary><p>No. Gauss is magnetic flux density at one defined point. A high Gauss number does not by itself prove pull force or moving capture at the real working distance. For critical protection, define the iron piece and test the real condition.<\/p><\/details><details><summary>What if the material is deep and the belt is fast?<\/summary><p>Deep material and high belt speed make capture harder. Do not choose the final separator from a catalog table alone. Test the required iron at the agreed distance and a similar belt speed.<\/p><\/details><details><summary>What if the iron is sharp or very heavy?<\/summary><p>Do not choose the cleaning belt from magnetic pickup alone. Tell us the iron shape and mass. Then check belt protection, impact path, guards, chute and collection system too.<\/p><\/details><details><summary>Can this separator remove aluminum or copper?<\/summary><p>No. Use a non-ferrous separator, such as an eddy-current separator, for aluminum or copper. Test stainless steel by its actual grade and condition because magnetic response can vary.<\/p><\/details><details><summary>What must be confirmed before production starts?<\/summary><p>Confirm the conveyor details, required iron pieces, deepest normal material layer and working distance. Also confirm the magnet and cooling type, discharge layout, support, maintenance space, electrical requirements and test method.<\/p><\/details><details><summary>When is a capture test required?<\/summary><p>Use a capture test for deep material, high belt speed, small critical iron, heavy iron or crusher protection. Use it whenever actual capture matters more than a static magnetic reading.<\/p><\/details><details><summary>What happens if the capture test fails?<\/summary><p>Do not make the test easier just to get a pass. Reduce the working distance or material depth, move the separator, use a stronger magnetic setup or choose another separator type. Then test the new agreed condition again.<\/p><\/details>\r\n<details><summary>How do you check whether the separator can catch my iron?<\/summary><p>For difficult applications, define the iron piece, target position, working distance and movement condition before the test. Then use those same conditions during the capture test.<\/p><\/details><details><summary>What documents and test records can I receive with the machine?<\/summary><p>The project package can include the approved drawing and the checks written into the order. If the order includes a magnetic measurement or capture test, the corresponding test record should show the agreed condition and result.<\/p><\/details><\/div><\/div><\/section>\r\n<section class=\"cl-section cl-final-section\" id=\"final-cta\"><div class=\"cl-inner\"><div class=\"cl-final\"><div><p class=\"cl-eyebrow\">Next Step<\/p><h2>Send Your Separation Requirement<\/h2><p>Send the material, belt width, belt speed, normal and maximum material depth, smallest, typical and largest iron pieces, headroom and a side-view drawing or photo. We will use these details to choose the separator type, define the machine setup and agree how it will be checked for quotation.<\/p><\/div><div><a class=\"cl-btn cl-btn-primary\" data-cta=\"final\" href=\"https:\/\/www.corvelanmag.com\/contact-us\/\">Send Your Separation Requirement<\/a><\/div><\/div><\/div><\/section>\r\n<\/div>\r\n<script type=\"application\/ld+json\">{\"@context\":\"https:\/\/schema.org\",\"@type\":\"Product\",\"name\":\"Oil-Cooled Self-Unloading Suspended Electromagnetic Separator\",\"alternateName\":[\"Oil-Cooled Self-Cleaning Suspended Electromagnet\",\"Oil-Cooled Electromagnetic Overband Separator\",\"Self-Unloading Suspended Electromagnet\"],\"description\":\"Coverlan oil-cooled self-unloading suspended electromagnetic separator for recurring iron and steel removal from dry conveyor-fed bulk material. 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Request a Configuration ReviewSee Which Option Fits We do not choose the separator from [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":4418,"parent":0,"menu_order":7,"comment_status":"open","ping_status":"open","template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"product-category":[41],"class_list":["post-4662","product","type-product","status-publish","format-standard","has-post-thumbnail","hentry","product-category-magnetic-separation-equipment"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.corvelanmag.com\/es\/wp-json\/wp\/v2\/product\/4662","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.corvelanmag.com\/es\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/www.corvelanmag.com\/es\/wp-json\/wp\/v2\/types\/product"}],"author":[{"embeddable":true,"href":"https:\/\/www.corvelanmag.com\/es\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.corvelanmag.com\/es\/wp-json\/wp\/v2\/comments?post=4662"}],"version-history":[{"count":5,"href":"https:\/\/www.corvelanmag.com\/es\/wp-json\/wp\/v2\/product\/4662\/revisions"}],"predecessor-version":[{"id":4986,"href":"https:\/\/www.corvelanmag.com\/es\/wp-json\/wp\/v2\/product\/4662\/revisions\/4986"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.corvelanmag.com\/es\/wp-json\/wp\/v2\/media\/4418"}],"wp:attachment":[{"href":"https:\/\/www.corvelanmag.com\/es\/wp-json\/wp\/v2\/media?parent=4662"}],"wp:term":[{"taxonomy":"product-category","embeddable":true,"href":"https:\/\/www.corvelanmag.com\/es\/wp-json\/wp\/v2\/product-category?post=4662"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}