{"id":4556,"date":"2026-07-05T09:26:08","date_gmt":"2026-07-05T01:26:08","guid":{"rendered":"https:\/\/www.corvelanmag.com\/?post_type=product&#038;p=4556"},"modified":"2026-09-27T18:24:22","modified_gmt":"2026-09-27T10:24:22","slug":"light-duty-self-unloading-cross-belt-permanent-magnet-separator","status":"publish","type":"product","link":"https:\/\/www.corvelanmag.com\/fr\/products\/light-duty-self-unloading-cross-belt-permanent-magnet-separator\/","title":{"rendered":"S\u00e9parateur \u00e0 aimants permanents \u00e0 bande transversale, de service l\u00e9ger, avec d\u00e9chargement automatique"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"4556\" class=\"elementor elementor-4556\" data-elementor-post-type=\"product\">\n\t\t\t\t<div class=\"elementor-element elementor-element-3ef9804 e-con e-atomic-element e-div-block-base e-default-div e-3ef9804-7914d41 \" data-id=\"3ef9804\" data-element_type=\"e-div-block\" data-e-type=\"e-div-block\" 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span{right:8px;width:110px;font-size:12px}}\r\n\r\n.coverlan-pdp .cl-evidence-grid{display:grid;grid-template-columns:repeat(2,minmax(0,1fr));gap:18px;margin-top:28px}\r\n.coverlan-pdp .cl-evidence-grid .cl-media{padding:10px;box-shadow:none}\r\n.coverlan-pdp .cl-photo-check{display:grid;grid-template-columns:repeat(3,minmax(0,1fr));gap:12px;margin:18px 0 26px}\r\n.coverlan-pdp .cl-photo-check div{border:1px solid var(--cl-line);background:#fff;border-radius:8px;padding:15px 16px}\r\n.coverlan-pdp .cl-photo-check b{display:block;color:var(--cl-deep);margin-bottom:3px}\r\n@media(max-width:1024px){.coverlan-pdp .cl-photo-check{grid-template-columns:repeat(2,minmax(0,1fr))}}\r\n@media(max-width:767px){.coverlan-pdp .cl-evidence-grid,.coverlan-pdp .cl-photo-check{grid-template-columns:1fr}}\r\n<\/style>\r\n<div class=\"coverlan-pdp\">\r\n<section class=\"cl-section cl-hero\" id=\"top\"><div class=\"cl-inner\"><div class=\"cl-hero-grid\">\r\n<div>\r\n<p class=\"cl-eyebrow\">Self-Unloading Permanent Overband Magnet \u00b7 Conveyor Tramp Iron Removal<\/p>\r\n<h1>Light-Duty Self-Unloading Cross-Belt Permanent Magnet Separator<\/h1>\r\n<p class=\"cl-lead\">Corvelan\u2019s Light-Duty Self-Unloading Cross-Belt Permanent Magnet Separator removes iron and steel from dry material on a belt conveyor. This cross <a href=\"https:\/\/www.corvelanmag.com\/applications\/conveyor-magnet\/\">belt magnetic separator<\/a> uses a permanent magnet to lift ferrous tramp while a driven cleaning belt carries the captured metal to the side, so the line does not need to stop just to clean the magnet.<\/p>\r\n<div class=\"cl-snapshot\">\r\n<div class=\"cl-snap\"><b>Application<\/b>Dry belt conveyor<\/div>\r\n<div class=\"cl-snap\"><b>Removes<\/b>Ferrous tramp iron and steel<\/div>\r\n<div class=\"cl-snap\"><b>Cleaning<\/b>Automatic side discharge<\/div>\r\n<div class=\"cl-snap\"><b>Magnet type<\/b>Permanent<\/div>\r\n<div class=\"cl-snap\"><b>Mounting<\/b>Cross-belt above conveyor<\/div>\r\n<div class=\"cl-snap\"><b>Send us<\/b>Width \u00b7 Speed \u00b7 Burden \u00b7 Tramp<\/div>\r\n<\/div>\r\n<div class=\"cl-actions\"><a class=\"cl-btn cl-btn-primary\" href=\"https:\/\/www.corvelanmag.com\/contact-us\/\">Send Us Your Conveyor Details<\/a><a class=\"cl-link\" href=\"#fit\">See where it fits \u2193<\/a><\/div>\r\n<\/div>\r\n<div class=\"cl-media\"><img fetchpriority=\"high\" decoding=\"async\" alt=\"Coverlan light-duty self-unloading cross belt magnetic separator\" fetchpriority=\"high\" height=\"800\" loading=\"eager\" src=\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/coverlan-light-duty-cross-belt-magnetic-separator.webp\" width=\"800\"><p class=\"cl-caption\">Corvelan light-duty permanent crossbelt separator with a self-cleaning discharge belt.<\/p><\/div>\r\n<\/div><\/div><\/section>\r\n<section class=\"cl-section\" id=\"fit\"><div class=\"cl-inner\">\r\n<p class=\"cl-eyebrow\">Quick Fit<\/p><h2>Is this cross belt magnetic separator a good fit?<\/h2>\r\n<div class=\"cl-grid-2\">\r\n<div class=\"cl-card cl-fit\"><h3>This separator works well when<\/h3><p>Use this crossbelt type for dry material on a belt conveyor when unwanted iron or steel must be removed automatically. The site also needs safe support, maintenance access and enough side space for discharged metal.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>Choose another separator type when<\/h3><p>Use another type for aluminum or copper, slurry or pneumatic lines, or fine weakly magnetic mineral recovery. A deeper working distance or difficult tramp may also require a stronger permanent or electromagnetic separator.<\/p><\/div>\r\n<\/div>\r\n<div class=\"cl-callout\"><strong>How we check fit:<\/strong> Corvelan reviews the deepest target position, real working distance, belt speed, tramp size and shape, discharge clearance and nearby steel before choosing the separator.<\/div>\r\n<\/div><\/section><section class=\"cl-section cl-soft\"><div class=\"cl-inner\">\r\n<p class=\"cl-eyebrow\">Product Family<\/p><h2>What does \u201clight-duty\u201d mean on this Corvelan separator?<\/h2>\r\n<div class=\"cl-grid-2\">\r\n<div class=\"cl-card cl-fit\"><h3>A compact permanent crossbelt family<\/h3><p>\u201cLight-duty\u201d identifies this Corvelan Light-Duty Self-Unloading Cross-Belt Permanent Magnet Separator family. We use the term to distinguish it from separator designs intended for longer magnetic reach, heavier tramp loading or more demanding conveyor conditions.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>Final fit still comes from the conveyor<\/h3><p>The name is not a fixed rating for capacity, Gauss or suspension height. We still check the real working distance, burden depth, belt speed, target tramp and installation space before confirming the machine.<\/p><\/div>\r\n<\/div>\r\n<\/div><\/section>\r\n<section class=\"cl-section cl-soft\"><div class=\"cl-inner\">\r\n<p class=\"cl-eyebrow\">Why This Design<\/p><h2>Why choose a self-cleaning cross belt magnetic separator?<\/h2>\r\n<div class=\"cl-grid-2\">\r\n<div class=\"cl-card\"><h3>Automatic side discharge<\/h3><p>The cleaning belt carries captured iron out of the magnetic area, avoiding repeated stops just to clear the magnet.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>Permanent magnetic field<\/h3><p>The magnetic field does not need electrical excitation. Power is still used for the cleaning-belt drive.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>Conveyor protection<\/h3><p>The separator removes tramp iron before it reaches vulnerable downstream equipment such as crushers, screens or mills.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>Practical cross-belt layout<\/h3><p>This layout can fit an existing conveyor when headroom, support points and side-discharge space are available.<\/p><\/div>\r\n<\/div>\r\n<\/div><\/section>\r\n<section class=\"cl-section\"><div class=\"cl-inner\">\r\n<p class=\"cl-eyebrow\">Working Principle<\/p><h2>How does a self-unloading crossbelt magnet work?<\/h2>\r\n<div class=\"cl-grid-3\">\r\n<div class=\"cl-card\"><span class=\"cl-number\">1<\/span><h3>Material moves below the magnet<\/h3><p>Material travels under the magnet. The material layer is often called the burden, and its depth changes how far the magnet must reach.<\/p><\/div>\r\n<div class=\"cl-card\"><span class=\"cl-number\">2<\/span><h3>Iron and steel are pulled out<\/h3><p>The magnet attracts responsive iron and steel. Metal buried deeper in the burden is usually harder to lift.<\/p><\/div>\r\n<div class=\"cl-card\"><span class=\"cl-number\">3<\/span><h3>The cleaning belt carries it away<\/h3><p>The cleaning belt moves captured metal beyond the magnetic area and drops it into a planned side bin or chute.<\/p><\/div>\r\n<\/div>\r\n<div class=\"cl-grid-2\" style=\"margin-top:28px;align-items:center\"><div>\r\n<h3>The magnet and cleaning belt do different jobs<\/h3><p>The permanent magnet creates the magnetic field. A motor and reducer move the cleaning belt. Drive details are confirmed for the quoted machine and site power supply.<\/p>\r\n<\/div><div class=\"cl-media\"><img loading=\"lazy\" decoding=\"async\" alt=\"Coverlan cross belt magnetic separator cleaning belt and drive assembly\" height=\"800\" loading=\"lazy\" src=\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/coverlan-crossbelt-working-principle-drive.webp\" width=\"800\"><p class=\"cl-caption\">The permanent magnet provides the magnetic field, while the separate motor and reducer move the self-cleaning belt.<\/p><\/div><\/div>\r\n<\/div><\/section>\r\n<section class=\"cl-section cl-soft\"><div class=\"cl-inner\">\r\n<p class=\"cl-eyebrow\">Performance Factors<\/p><h2>How we size a cross belt magnetic separator for reliable tramp removal<\/h2>\r\n<div class=\"cl-distance-wrap\">\r\n<div>\r\n<p class=\"cl-lead\">The hardest piece is often the iron buried deepest in the material, not the piece already visible on top.<\/p>\r\n<p><strong>Real working distance<\/strong> is measured from the magnet face to the actual target metal inside the burden. That includes the visible air gap and the depth of the metal inside the material.<\/p>\r\n<p><strong>Surface Gauss alone cannot predict tramp-metal capture at the real working distance.<\/strong><\/p>\r\n<\/div>\r\n<div aria-label=\"Diagram showing the real working distance from the magnet face through the air gap and burden depth to buried tramp metal\" class=\"cl-distance-diagram\" role=\"img\">\r\n<div class=\"cl-magnet-block\">Permanent Magnet<small>Magnet face<\/small><\/div>\r\n<div class=\"cl-air-gap\"><span>Air gap<\/span><\/div>\r\n<div class=\"cl-burden-box\"><span class=\"cl-tramp-dot\"><\/span><span class=\"cl-tramp-label\">Buried tramp<\/span><\/div>\r\n<div class=\"cl-belt-strip\"><\/div>\r\n<div class=\"cl-distance-arrow\"><span>Real working distance<\/span><\/div>\r\n<\/div>\r\n<\/div>\r\n<div class=\"cl-grid-3\">\r\n<div class=\"cl-card\"><h3>Burden depth &amp; working distance<\/h3><p>We check the distance to the deepest target, not only the visible gap above the material.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>Belt speed<\/h3><p>Higher speed gives the magnet less time to pull metal out and can change how material moves below the separator.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>Target iron or steel<\/h3><p>Size, shape, weight and position matter. A plate, bolt and thin wire do not behave the same way.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>How material sits on the belt<\/h3><p>Loose, even material is easier to reach than wet, sticky, lumpy or tightly packed material.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>Nearby steel<\/h3><p>Steel idlers, beams and chutes close to the magnet can affect the useful magnetic area and the available installation space.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>Discharge path<\/h3><p>Captured metal needs a clear route to a bin or chute so it does not strike equipment or fall back into the product.<\/p><\/div>\r\n<\/div>\r\n<div class=\"cl-callout\"><strong>Keep unnecessary steel out of the active magnetic zone.<\/strong> When we review the installation, we check the structure directly below and around the separator. Non-magnetic components may be needed in critical areas depending on the final layout.<\/div>\r\n<div class=\"cl-callout\"><strong>Gauss \u2260 pull force \u2260 capture efficiency.<\/strong> Corvelan selects the separator from the real conveyor conditions, not from one surface reading.<\/div>\r\n<\/div><\/section>\r\n<section class=\"cl-section\"><div class=\"cl-inner\">\r\n<p class=\"cl-eyebrow\">Selection Information<\/p><h2>What information do we need from you?<\/h2>\r\n<p class=\"cl-lead\">You do not need to choose the magnet strength or exact model. Start with the conveyor and tramp-metal information you already have. Corvelan uses it to choose the right machine basis.<\/p>\r\n<p class=\"cl-kicker\">Start with these six<\/p>\r\n<div class=\"cl-mini-list\">\r\n<div class=\"cl-mini-item\"><b>Material<\/b>What is moving on the conveyor?<\/div>\r\n<div class=\"cl-mini-item\"><b>Target tramp<\/b>What iron or steel must be removed?<\/div>\r\n<div class=\"cl-mini-item\"><b>Conveyor width<\/b>What belt width and profile must be covered?<\/div>\r\n<div class=\"cl-mini-item\"><b>Belt speed<\/b>How fast does the material pass the magnet?<\/div>\r\n<div class=\"cl-mini-item\"><b>Burden depth<\/b>How deep can the target metal be buried?<\/div>\r\n<div class=\"cl-mini-item\"><b>Photo \/ drawing<\/b>Show the proposed installation area.<\/div>\r\n<\/div>\r\n<div class=\"cl-callout\"><strong>If available, also send:<\/strong> particle or lump size, bulk density, moisture, trough angle, conveyor incline, head-pulley position, tramp amount or frequency, headroom, side-discharge clearance, ambient temperature and site power.<\/div>\r\n<div class=\"cl-photo-guide\"><h3>What should your conveyor photo show?<\/h3><p>A useful installation photo is more than a close-up of the belt. Try to show the separator position and the surrounding structure in the same view.<\/p><div class=\"cl-photo-check\"><div><b>Conveyor width<\/b>Show the belt and trough profile that must be covered.<\/div><div><b>Material depth<\/b>Show the normal burden so we can judge the real working distance.<\/div><div><b>Proposed magnet position<\/b>Include the space above the conveyor and nearby chutes or idlers.<\/div><div><b>Nearby steel<\/b>Show beams, rollers or other steel close to the active magnetic area.<\/div><div><b>Side-discharge space<\/b>Show where captured metal can leave the conveyor safely.<\/div><div><b>Support structure<\/b>Include the frame or steelwork available for mounting.<\/div><\/div><\/div><div class=\"cl-table-wrap\"><table><thead><tr><th>You send<\/th><th>Corvelan checks<\/th><th>What we determine<\/th><\/tr><\/thead><tbody>\r\n<tr><td>Material<\/td><td>Flow, moisture, lumping and material behavior<\/td><td>Whether this separator type fits the process<\/td><\/tr>\r\n<tr><td>Target iron or steel<\/td><td>Size, shape, weight, position and frequency<\/td><td>Required magnetic reach and discharge method<\/td><\/tr>\r\n<tr><td>Conveyor width \/ profile<\/td><td>Required magnetic coverage<\/td><td>Separator width and mounting position<\/td><\/tr>\r\n<tr><td>Normal \/ peak burden depth<\/td><td>Deepest expected target position<\/td><td>Working-distance requirement<\/td><\/tr>\r\n<tr><td>Belt speed<\/td><td>Time available for magnetic attraction<\/td><td>Magnet size basis and installation needs<\/td><\/tr>\r\n<tr><td>Headroom \/ clearance<\/td><td>Space above the conveyor<\/td><td>Mechanical fit and maintenance access<\/td><\/tr>\r\n<tr><td>Side clearance<\/td><td>Safe path for captured metal<\/td><td>Cross-belt feasibility and discharge direction<\/td><\/tr>\r\n<tr><td>Photo \/ drawing<\/td><td>Supports, idlers, chutes and nearby steel<\/td><td>Mounting, clearance and support needs<\/td><\/tr>\r\n<tr><td>Power supply<\/td><td>Cleaning-belt drive requirement<\/td><td>Motor and electrical setup<\/td><\/tr>\r\n<tr><td>Site requirements<\/td><td>Guarding, environment and required records<\/td><td>Items to confirm in the quotation<\/td><\/tr>\r\n<\/tbody><\/table><\/div>\r\n<div class=\"cl-mid-cta\"><div><h3>Not sure how strong the magnet needs to be?<\/h3><p>Send the conveyor layout, burden depth and target iron. We will check whether this light-duty model fits or a stronger separator is needed.<\/p><\/div><a class=\"cl-btn cl-btn-light\" href=\"https:\/\/www.corvelanmag.com\/contact-us\/\">Check This Application With Corvelan<\/a><\/div>\r\n<\/div><\/section>\r\n<section class=\"cl-section cl-soft\"><div class=\"cl-inner\">\r\n<p class=\"cl-eyebrow\">Product Construction<\/p><h2>Real product construction: what you can see on this crossbelt separator<\/h2>\r\n<p class=\"cl-lead\">These real Corvelan product views show the cleaning belt, drive, rollers, frame and mounting points visible on this light-duty crossbelt family. They prove product form and visible construction, not magnetic performance or exact dimensions.<\/p>\r\n<div class=\"cl-grid-3\">\r\n<div class=\"cl-card\"><h3>Permanent magnet assembly<\/h3><p>Creates the magnetic field that attracts responsive iron and steel without electrical excitation.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>Self-cleaning belt<\/h3><p>Carries captured metal out of the magnetic area and releases it at the planned side-discharge point.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>Drive assembly<\/h3><p>Moves the cleaning belt. The motor and reducer power the belt, not the permanent magnetic field.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>Pulley \/ roller system<\/h3><p>Guides the cleaning belt and supports belt movement and tracking.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>Main frame<\/h3><p>Supports the crossbelt assembly above the conveyor.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>Suspension \/ mounting points<\/h3><p>Connect the separator to the support structure defined for the installation.<\/p><\/div>\r\n<\/div>\r\n<div class=\"cl-evidence-grid\">\r\n<div class=\"cl-media\"><img loading=\"lazy\" decoding=\"async\" alt=\"Coverlan permanent overband magnet cleaning belt frame and drive\" height=\"800\" loading=\"lazy\" src=\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/coverlan-crossbelt-product-construction.webp\" width=\"800\"><p class=\"cl-caption\">Overall Corvelan product view showing the self-cleaning belt, drive assembly, roller system, frame and visible lifting or mounting points.<\/p><\/div>\r\n<div class=\"cl-media\"><img loading=\"lazy\" decoding=\"async\" alt=\"Self-cleaning magnetic separator motor and reducer detail\" height=\"330\" loading=\"lazy\" src=\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/coverlan-crossbelt-drive-assembly-detail.webp\" width=\"440\"><p class=\"cl-caption\">Real product detail: motor and reducer used to move the self-cleaning belt. The drive does not create the permanent magnetic field.<\/p><\/div>\r\n<div class=\"cl-media\"><img loading=\"lazy\" decoding=\"async\" alt=\"Crossbelt separator cleaning belt cleat and end roller detail\" height=\"435\" loading=\"lazy\" src=\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/coverlan-crossbelt-cleaning-belt-detail.webp\" width=\"580\"><p class=\"cl-caption\">Real product detail: cleaning belt, cleat and end-roller area used to carry captured tramp metal away from the magnetic zone.<\/p><\/div>\r\n<div class=\"cl-media\"><img loading=\"lazy\" decoding=\"async\" alt=\"Permanent overband magnet frame and visible mounting points\" height=\"416\" loading=\"lazy\" src=\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/coverlan-crossbelt-frame-mounting-detail.webp\" width=\"555\"><p class=\"cl-caption\">Real product detail: main frame and visible lifting or mounting points used when planning support and service access.<\/p><\/div>\r\n<\/div>\r\n<h3 style=\"margin-top:34px\">What we confirm in the quotation<\/h3>\r\n<div class=\"cl-table-wrap\"><table><thead><tr><th>Quotation item<\/th><th>Confirmation basis<\/th><\/tr><\/thead><tbody>\r\n<tr><td>Separator width<\/td><td>Conveyor width, profile and required magnetic coverage<\/td><\/tr>\r\n<tr><td>Magnet arrangement<\/td><td>Real working distance, burden depth and target tramp<\/td><\/tr>\r\n<tr><td>Cross-belt orientation<\/td><td>Conveyor direction and required discharge side<\/td><\/tr>\r\n<tr><td>Cleaning-belt arrangement<\/td><td>Tramp shape, expected loading and discharge clearance<\/td><\/tr>\r\n<tr><td>Drive<\/td><td>Final machine size, belt arrangement and site power<\/td><\/tr>\r\n<tr><td>Mounting points<\/td><td>Conveyor structure and support information<\/td><\/tr>\r\n<tr><td>Overall dimensions<\/td><td>Final selected machine and installation space<\/td><\/tr>\r\n<tr><td>Maintenance clearance<\/td><td>Access for belt, drive, pulley and lifting work<\/td><\/tr>\r\n<tr><td>Electrical data<\/td><td>Site supply and agreed controls<\/td><\/tr>\r\n<tr><td>Inspection items<\/td><td>Checks agreed before order or shipment<\/td><\/tr>\r\n<\/tbody><\/table><\/div>\r\n<\/div><\/section>\r\n<section class=\"cl-section\"><div class=\"cl-inner\">\r\n<p class=\"cl-eyebrow\">Installation Options<\/p><h2>Cross belt, inline overband or magnetic pulley?<\/h2>\r\n<p class=\"cl-lead\"><strong>Cross-belt mounting is often practical for an existing conveyor when side-discharge space is available.<\/strong> If the conveyor head is accessible, we also compare an inline overband because the material may open as it leaves the belt.<\/p>\r\n<div class=\"cl-table-wrap\" style=\"margin-top:24px\"><table><thead><tr><th>Process condition<\/th><th>Starting point<\/th><\/tr><\/thead><tbody>\r\n<tr><td>Existing conveyor with usable side-discharge space<\/td><td>Cross-belt self-cleaning overband magnet<\/td><\/tr>\r\n<tr><td>Conveyor head area is available<\/td><td>Compare an inline overband arrangement<\/td><\/tr>\r\n<tr><td>Separation must happen at the head pulley<\/td><td>Check a magnetic head pulley<\/td><\/tr>\r\n<\/tbody><\/table><\/div>\r\n<div class=\"cl-grid-2\" style=\"margin-top:28px\">\r\n<div class=\"cl-card cl-fit\"><h3>Permanent crossbelt<\/h3><p>A good starting point when the required magnetic reach can be achieved without an energized magnetic coil. Electrical power is still needed for the self-cleaning belt drive.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>Electromagnetic separator<\/h3><p>We compare an electromagnetic type when the application needs a different magnetic reach, deeper burden handling or a more demanding tramp-removal duty.<\/p><\/div>\r\n<\/div>\r\n<div class=\"cl-grid-2\" style=\"margin-top:28px;align-items:center\"><div class=\"cl-media\"><img loading=\"lazy\" decoding=\"async\" alt=\"Coverlan cross belt magnetic separator frame and installation access view\" height=\"800\" loading=\"lazy\" src=\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/coverlan-crossbelt-installation-frame-view.webp\" width=\"800\"><p class=\"cl-caption\">Real Corvelan product view used to review visible frame, lifting or mounting points, service access and the space needed around the separator.<\/p><\/div><div>\r\n<h3>Show us the full conveyor area<\/h3><ul class=\"cl-list\"><li>Conveyor width, profile and speed<\/li><li>Normal and peak burden depth<\/li><li>Proposed magnet position<\/li><li>Nearby idlers, beams, chutes and steelwork<\/li><li>Side-discharge bin or chute<\/li><li>Maintenance and lifting space<\/li><\/ul>\r\n<div class=\"cl-callout\"><strong>Keep the active magnetic zone clear of unnecessary steel.<\/strong> Nearby ferrous structure can affect the useful field and installation. We check whether critical parts around the magnet need a non-magnetic solution.<\/div>\r\n<\/div><\/div>\r\n<\/div><\/section>\r\n<section class=\"cl-section cl-soft\"><div class=\"cl-inner\">\r\n<p class=\"cl-eyebrow\">Maintenance &amp; Safety<\/p><h2>Automatic discharge reduces manual cleaning, but the machine still needs safe access<\/h2>\r\n<div class=\"cl-grid-3\">\r\n<div class=\"cl-card\"><h3>Cleaning belt<\/h3><p>Leave access to inspect belt tracking, cleats, pulleys, bearings and the drive.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>Permanent magnetic field<\/h3><p>The magnet stays active even when the cleaning-belt drive is electrically isolated.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>Installation safety<\/h3><p>Provide guarding, lifting points, maintenance access and a clear area for falling tramp metal.<\/p><\/div>\r\n<\/div>\r\n<h3 style=\"margin-top:30px\">Leave space for these maintenance tasks<\/h3>\r\n<div class=\"cl-mini-list\">\r\n<div class=\"cl-mini-item\"><b>Track the belt<\/b>Check alignment and visible belt condition.<\/div>\r\n<div class=\"cl-mini-item\"><b>Inspect pulleys<\/b>Allow access to rollers, pulleys and bearings.<\/div>\r\n<div class=\"cl-mini-item\"><b>Reach the drive<\/b>Leave service space around the drive assembly.<\/div>\r\n<div class=\"cl-mini-item\"><b>Clear discharged tramp<\/b>Keep the bin or chute accessible.<\/div>\r\n<div class=\"cl-mini-item\"><b>Lift safely<\/b>Plan lifting access before installation.<\/div>\r\n<div class=\"cl-mini-item\"><b>Isolate the drive<\/b>Remember that the permanent magnetic field remains active.<\/div>\r\n<\/div>\r\n<div class=\"cl-grid-2\" style=\"margin-top:28px;align-items:center\"><div class=\"cl-media\"><img loading=\"lazy\" decoding=\"async\" alt=\"Coverlan cross belt magnetic separator drive roller and belt maintenance access\" height=\"800\" loading=\"lazy\" src=\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/coverlan-crossbelt-maintenance-access.webp\" width=\"800\"><p class=\"cl-caption\">Real Corvelan product view showing the drive side, belt, end roller and frame areas that need service access after installation.<\/p><\/div><div><h3>Visible areas to keep accessible<\/h3><ul class=\"cl-list\"><li><strong>Drive side:<\/strong> leave working space around the motor and reducer.<\/li><li><strong>End roller and belt:<\/strong> allow inspection of tracking and visible belt condition.<\/li><li><strong>Frame \/ lifting points:<\/strong> keep safe access for lifting and service work.<\/li><li><strong>Discharge side:<\/strong> keep the bin or chute area clear so removed metal can leave safely.<\/li><\/ul><\/div><\/div><div class=\"cl-callout\"><strong>Project requirements:<\/strong> Tell us about required electrical standards, guarding, IP rating, certification or project documents before quotation. We will confirm what applies to the exact separator.<\/div>\r\n<\/div><\/section>\r\n<section class=\"cl-section\"><div class=\"cl-inner\">\r\n<p class=\"cl-eyebrow\">Engineering Checks<\/p><h2>What do we check before quotation and before shipment?<\/h2>\r\n<h3>Before quotation<\/h3>\r\n<div class=\"cl-grid-2\">\r\n<div class=\"cl-card\"><h3>Installation position<\/h3><p>Confirm real working distance, supports, side-discharge path and maintenance space from the conveyor layout.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>Magnetic measurement, when required<\/h3><p>Define the instrument, probe direction, measurement point and distance. A surface reading is not working-distance performance.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>Representative tramp test, when required<\/h3><p>Define the test piece, material condition, burden depth, belt speed, working distance and pass rule before testing.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>Cleaning-belt function<\/h3><p>Confirm belt direction, discharge path and maintenance access for the selected machine.<\/p><\/div>\r\n<\/div>\r\n<h3 style=\"margin-top:32px\">What We Check Before Shipment<\/h3>\r\n<div class=\"cl-table-wrap\"><table><thead><tr><th>What must be true<\/th><th>How we check it<\/th><th>What the check proves<\/th><\/tr><\/thead><tbody>\r\n<tr><td>Machine matches the approved arrangement<\/td><td>Dimension \/ assembly check<\/td><td>Identity and agreed mechanical dimensions<\/td><\/tr>\r\n<tr><td>Cleaning belt moves in the correct direction<\/td><td>Running and tracking check, when included<\/td><td>Mechanical belt and drive function<\/td><\/tr>\r\n<tr><td>Drive operates as specified<\/td><td>Rotation \/ operating check, when included<\/td><td>Drive function for the supplied machine<\/td><\/tr>\r\n<tr><td>Magnetic reading is recorded as agreed<\/td><td>Defined instrument, point and distance<\/td><td>Magnetic field value under those measurement conditions<\/td><\/tr>\r\n<tr><td>Quoted machine and accessories are present<\/td><td>Identity \/ document review<\/td><td>Shipment matches the agreed supply list<\/td><\/tr>\r\n<\/tbody><\/table><\/div>\r\n<div class=\"cl-callout\"><strong>How We Select the Separator<\/strong> A magnetic reading checks the field at a defined point. If you need to verify iron removal, we can agree on a representative capture test.<\/div>\r\n<\/div><\/section><section class=\"cl-section cl-soft\"><div class=\"cl-inner\">\r\n<p class=\"cl-eyebrow\">Engineering Documents<\/p><h2>What information can be prepared for the selected separator?<\/h2>\r\n<p class=\"cl-lead\">The final document set depends on the project stage and the quoted machine. Corvelan confirms the applicable documents in the quotation or order record rather than promising a fixed package for every separator.<\/p>\r\n<div class=\"cl-docs\">\r\n<div class=\"cl-doc\"><b>Quotation specification<\/b><span>Confirmed machine and order information.<\/span><\/div>\r\n<div class=\"cl-doc\"><b>Overall dimensions<\/b><span>Installation dimensions when defined for the selected machine.<\/span><\/div>\r\n<div class=\"cl-doc\"><b>Electrical requirement<\/b><span>Drive power-supply information for the quoted setup.<\/span><\/div>\r\n<div class=\"cl-doc\"><b>Mounting information<\/b><span>Support and installation information available for the project.<\/span><\/div>\r\n<div class=\"cl-doc\"><b>Inspection items<\/b><span>Agreed checks or records before shipment, when required.<\/span><\/div>\r\n<\/div>\r\n<\/div><\/section>\r\n<section class=\"cl-section cl-soft\"><div class=\"cl-inner\">\r\n<p class=\"cl-eyebrow\">How We Select the Separator<\/p><h2>Send us the conveyor. We will choose the right separator type.<\/h2>\r\n<p class=\"cl-lead\">Start with the material, target iron or steel, conveyor width, belt speed, burden depth and a photo or drawing. We use these inputs to check whether this light-duty crossbelt fits and what still needs to be confirmed.<\/p>\r\n<div class=\"cl-grid-3\">\r\n<div class=\"cl-card\"><h3>Process conditions<\/h3><p>Material, target tramp, speed, burden depth and material condition.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>Magnetic reach<\/h3><p>Real working distance and the hardest target to lift.<\/p><\/div>\r\n<div class=\"cl-card\"><h3>Mechanical fit<\/h3><p>Width, supports, headroom, discharge space, nearby steel and service access.<\/p><\/div>\r\n<\/div>\r\n<h3 style=\"margin-top:34px\">What happens after you send the application details?<\/h3>\r\n<div class=\"cl-steps\">\r\n<div class=\"cl-step\"><b>1<\/b><h3>Check product fit<\/h3><p>We check whether this crossbelt type fits the process and target tramp.<\/p><\/div>\r\n<div class=\"cl-step\"><b>2<\/b><h3>Find missing data<\/h3><p>We identify any conveyor, material or site data still needed.<\/p><\/div>\r\n<div class=\"cl-step\"><b>3<\/b><h3>Define the machine basis<\/h3><p>We set the size basis, magnetic reach, installation direction and cleaning arrangement.<\/p><\/div>\r\n<div class=\"cl-step\"><b>4<\/b><h3>Prepare the quotation<\/h3><p>We confirm the quoted separator, applicable documents and any project-specific checks or options.<\/p><\/div>\r\n<\/div>\r\n<\/div><\/section>\r\n<section class=\"cl-section\"><div class=\"cl-inner\">\r\n<p class=\"cl-eyebrow\">FAQ<\/p><h2>Cross Belt Magnetic Separator FAQ<\/h2>\r\n<details><summary>What is a Light-Duty Self-Unloading Cross-Belt Permanent Magnet Separator?<\/summary><p>It is a permanent magnet suspended across a belt conveyor, with a moving cleaning belt that automatically carries captured iron or steel out of the magnetic area. This product is also commonly described as a self-cleaning cross belt magnetic separator or permanent <a href=\"\/product\/overband-magnetic-separator\/\">overband magnet<\/a>.<\/p><\/details>\r\n<details><summary>Does the permanent magnet need electrical power?<\/summary><p>The magnetic field does not. The self-cleaning belt drive does. A permanent magnet creates its field without electrical excitation, while the motor and reducer move the discharge belt.<\/p><\/details>\r\n<details><summary>What is the difference between a crossbelt magnet and an inline overband magnet?<\/summary><p>A crossbelt unit runs across the main conveyor and normally discharges to the side. An inline unit follows the conveyor direction, often near the head pulley.<\/p><\/details>\r\n<details><summary>How high should the separator be above the conveyor?<\/summary><p>There is no universal height. The key distance is from the magnet face to the hardest target inside the burden, not only the visible gap above the material.<\/p><\/details>\r\n<details><summary>Does higher Gauss mean better tramp iron removal?<\/summary><p>No. Gauss is magnetic flux density at a defined point. It does not by itself show whether buried metal can be lifted at the real working distance.<\/p><\/details>\r\n<details><summary>What tramp iron can it remove?<\/summary><p>The target is responsive ferrous metal such as iron and steel. Capture depends on the piece size, shape, weight, position and conveyor conditions.<\/p><\/details>\r\n<details><summary>When should I choose self-unloading instead of manual cleaning?<\/summary><p>Self-unloading is useful when tramp appears often or repeated cleaning stops are undesirable. Manual cleaning may be enough when tramp is rare and safe access is easy.<\/p><\/details>\r\n<details><summary>What should I send to Corvelan?<\/summary><p>Start with the material, target metal, conveyor width, belt speed, burden depth and a photo or drawing. If available, also send moisture, bulk density, lump size, headroom, side-discharge space and site power.<\/p><\/details>\r\n<details><summary>Is a cross belt magnetic separator the same as an overband magnet?<\/summary><p>\u201cOverband magnet\u201d is the broader term. A crossbelt separator is an overband arrangement whose cleaning belt runs across the main conveyor.<\/p><\/details>\r\n<details><summary>Should I use a permanent or electromagnetic cross belt separator?<\/summary><p>A permanent crossbelt is a good starting point when the required magnetic reach can be achieved without an energized coil. We compare an electromagnetic separator when the working distance, burden or tramp-removal conditions need a different magnetic reach.<\/p><\/details>\r\n<details><summary>Can a cross belt magnet remove aluminum, copper or stainless steel?<\/summary><p>It is mainly for strongly responsive iron and steel. Aluminum and copper need another separator type. Stainless response varies by grade and condition.<\/p><\/details>\r\n<\/div><\/section>\r\n<section class=\"cl-section cl-dark\" id=\"rfq\"><div class=\"cl-inner\"><div class=\"cl-rfq-grid\">\r\n<div><p class=\"cl-eyebrow\" style=\"color:#ff9b61\">Start Here<\/p><h2>Send Your Separation Requirement<\/h2><p class=\"cl-lead\">You do not need to select a model first. Send four basic items and Corvelan will check the product fit, working-distance requirement and any missing data.<\/p><div class=\"cl-actions\"><a class=\"cl-btn cl-btn-light\" href=\"https:\/\/www.corvelanmag.com\/contact-us\/\">Send Your Separation Requirement<\/a><\/div><\/div>\r\n<div>\r\n<div class=\"cl-rfq-step\"><b>1<\/b><div><h3 style=\"color:#fff\">Material<\/h3><p>Material name and physical form.<\/p><\/div><\/div>\r\n<div class=\"cl-rfq-step\"><b>2<\/b><div><h3 style=\"color:#fff\">Target metal<\/h3><p>Iron or steel you want to remove.<\/p><\/div><\/div>\r\n<div class=\"cl-rfq-step\"><b>3<\/b><div><h3 style=\"color:#fff\">Throughput \/ material flow<\/h3><p>Normal throughput or material flow, if known.<\/p><\/div><\/div>\r\n<div class=\"cl-rfq-step\"><b>4<\/b><div><h3 style=\"color:#fff\">Conveyor layout<\/h3><p>Photo, sketch or drawing of the proposed separation point.<\/p><\/div><\/div>\r\n<p class=\"cl-note\">Also useful: belt width, belt speed, burden depth, target-metal size, moisture, bulk density, lump size, trough angle, conveyor incline, headroom, side-discharge space, nearby steel and site power.<\/p>\r\n<\/div><\/div><\/div><\/section>\r\n<\/div>\r\n<script type=\"application\/ld+json\">{\"@context\":\"https:\/\/schema.org\",\"@type\":\"Product\",\"name\":\"Light-Duty Self-Unloading Cross-Belt Permanent Magnet Separator\",\"alternateName\":\"Cross Belt Magnetic Separator\",\"brand\":{\"@type\":\"Brand\",\"name\":\"Coverlan\"},\"description\":\"Coverlan Light-Duty Self-Unloading Cross-Belt Permanent Magnet Separator for automatic removal of ferrous tramp metal from dry belt conveyors. Selection is based on real working distance, burden depth, belt speed, target metal, discharge space, nearby steel and conveyor layout.\",\"image\":[\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/coverlan-light-duty-cross-belt-magnetic-separator.webp\",\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/coverlan-crossbelt-working-principle-drive.webp\",\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/coverlan-crossbelt-product-construction.webp\",\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/coverlan-crossbelt-maintenance-access.webp\"],\"category\":\"Magnetic Separation Equipment\",\"url\":\"https:\/\/www.corvelanmag.com\/cross-belt-magnetic-separator\/\",\"additionalProperty\":[{\"@type\":\"PropertyValue\",\"name\":\"Magnetic system\",\"value\":\"Permanent magnet\"},{\"@type\":\"PropertyValue\",\"name\":\"Cleaning method\",\"value\":\"Self-cleaning cross belt\"},{\"@type\":\"PropertyValue\",\"name\":\"Installation direction\",\"value\":\"Cross-belt above conveyor\"},{\"@type\":\"PropertyValue\",\"name\":\"Target contaminant\",\"value\":\"Ferrous tramp metal such as iron and steel\"},{\"@type\":\"PropertyValue\",\"name\":\"Selection basis\",\"value\":\"Real working distance, burden depth, belt speed, target tramp and installation geometry\"}]}<\/script>\r\n<script type=\"application\/ld+json\">{\"@context\":\"https:\/\/schema.org\",\"@type\":\"FAQPage\",\"mainEntity\":[{\"@type\":\"Question\",\"name\":\"What is a Light-Duty Self-Unloading Cross-Belt Permanent Magnet Separator?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"It is a permanent magnet suspended across a belt conveyor, with a moving cleaning belt that automatically carries captured iron or steel out of the magnetic area. This product is also commonly described as a self-cleaning cross belt magnetic separator or permanent overband magnet.\"}},{\"@type\":\"Question\",\"name\":\"Does the permanent magnet need electrical power?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"The magnetic field does not. The self-cleaning belt drive does. A permanent magnet creates its field without electrical excitation, while the motor and reducer move the discharge belt.\"}},{\"@type\":\"Question\",\"name\":\"What is the difference between a crossbelt magnet and an inline overband magnet?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"A crossbelt unit runs across the main conveyor and normally discharges to the side. An inline unit follows the conveyor direction, often near the head pulley.\"}},{\"@type\":\"Question\",\"name\":\"How high should the separator be above the conveyor?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"There is no universal height. 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This cross belt magnetic separator uses a permanent magnet to lift ferrous tramp while a driven cleaning belt carries the captured metal [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":4270,"parent":0,"menu_order":26,"comment_status":"open","ping_status":"open","template":"elementor_header_footer","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"product-category":[41],"class_list":["post-4556","product","type-product","status-publish","format-standard","has-post-thumbnail","hentry","product-category-magnetic-separation-equipment"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.corvelanmag.com\/fr\/wp-json\/wp\/v2\/product\/4556","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.corvelanmag.com\/fr\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/www.corvelanmag.com\/fr\/wp-json\/wp\/v2\/types\/product"}],"author":[{"embeddable":true,"href":"https:\/\/www.corvelanmag.com\/fr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.corvelanmag.com\/fr\/wp-json\/wp\/v2\/comments?post=4556"}],"version-history":[{"count":5,"href":"https:\/\/www.corvelanmag.com\/fr\/wp-json\/wp\/v2\/product\/4556\/revisions"}],"predecessor-version":[{"id":5145,"href":"https:\/\/www.corvelanmag.com\/fr\/wp-json\/wp\/v2\/product\/4556\/revisions\/5145"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.corvelanmag.com\/fr\/wp-json\/wp\/v2\/media\/4270"}],"wp:attachment":[{"href":"https:\/\/www.corvelanmag.com\/fr\/wp-json\/wp\/v2\/media?parent=4556"}],"wp:term":[{"taxonomy":"product-category","embeddable":true,"href":"https:\/\/www.corvelanmag.com\/fr\/wp-json\/wp\/v2\/product-category?post=4556"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}