{"id":4562,"date":"2026-06-20T09:27:04","date_gmt":"2026-06-20T01:27:04","guid":{"rendered":"https:\/\/www.corvelanmag.com\/?post_type=product&#038;p=4562"},"modified":"2026-09-27T18:24:53","modified_gmt":"2026-09-27T10:24:53","slug":"air-cooled-self-unloading-electromagnetic-separator","status":"publish","type":"product","link":"https:\/\/www.corvelanmag.com\/fr\/products\/air-cooled-self-unloading-electromagnetic-separator\/","title":{"rendered":"S\u00e9parateur \u00e9lectromagn\u00e9tique refroidi par air \u00e0 d\u00e9chargement automatique"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"4562\" class=\"elementor elementor-4562\" data-elementor-post-type=\"product\">\n\t\t\t\t<div class=\"elementor-element elementor-element-e742ed6 e-con e-atomic-element e-div-block-base e-default-div e-e742ed6-def0258 \" data-id=\"e742ed6\" data-element_type=\"e-div-block\" data-e-type=\"e-div-block\" data-interaction-id=\"e742ed6\" data-e-type=\"e-div-block\" 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id=\"coverlan-pdp\">\r\n<section class=\"cl-hero\" id=\"top\"><div class=\"cl-inner\"><div class=\"cl-hero-grid\"><div>\r\n<p class=\"cl-eyebrow\">Air-Cooled Electromagnetic Separation | Automatic Iron Discharge<\/p>\r\n<h1>Air-Cooled Self-Unloading Electromagnetic Separator<\/h1>\r\n<p class=\"cl-lead\">Corvelan air-cooled self-unloading electromagnetic separators remove unwanted iron and steel from dry bulk material moving on a conveyor. These unwanted pieces are often called ferromagnetic tramp iron. The electromagnet pulls the metal out of the material, while the moving unloading belt carries captured metal away automatically.<\/p>\r\n<div class=\"cl-snapshot\"><div><strong>Cooling<\/strong><span>Axial-flow fans move air around the electromagnet and coil to help control heat during operation.<\/span><\/div><div><strong>Target<\/strong><span>Iron and steel pieces that respond to the magnetic field in dry conveyor-fed material.<\/span><\/div><div><strong>Automatic discharge<\/strong><span>The moving belt carries captured metal away from the magnet and into the collection area.<\/span><\/div><div><strong>Selection depends on<\/strong><span>Conveyor width, material depth, working distance, belt speed, target iron and installation layout.<\/span><\/div><\/div>\r\n<div class=\"cl-actions\"><a class=\"cl-btn cl-btn-primary\" data-cta=\"hero\" href=\"https:\/\/www.corvelanmag.com\/contact-us\/\">Request a Configuration Review<\/a><a class=\"cl-btn cl-btn-secondary\" href=\"#selection-inputs\">See Selection Requirements<\/a><\/div>\r\n<\/div><figure class=\"cl-product-visual\"><img fetchpriority=\"high\" decoding=\"async\" alt=\"Coverlan air-cooled self-unloading electromagnetic separator\" height=\"800\" loading=\"eager\" src=\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/coverlan-air-cooled-self-unloading-electromagnetic-separator-hero.webp\" width=\"800\"><\/figure><\/div><\/div><\/section>\r\n<section id=\"quick-fit\"><div class=\"cl-inner\"><p class=\"cl-eyebrow\">Quick Fit<\/p><h2>Is this the right separator for your conveyor?<\/h2><p class=\"cl-lead\">This separator is a good choice for dry material on a conveyor when you need continuous removal of iron and steel without stopping for routine manual cleaning.<\/p><div class=\"cl-cards\">\r\n<article class=\"cl-card\"><h3>A Good Choice When<\/h3><p>Material moves on a conveyor, the unwanted metal is iron or steel, and the site has enough space for suspended installation and automatic discharge.<\/p><\/article>\r\n<article class=\"cl-card\"><h3>What We Need to Check<\/h3><p>Distance from the magnet to the target, material depth on the belt (burden depth), belt speed, target iron size, ambient temperature, dust, support structure and discharge space.<\/p><\/article>\r\n<article class=\"cl-card\"><h3>Choose Another Separator When<\/h3><p>The main target is aluminum, copper or another non-ferrous metal; the process is wet or slurry-based; or the project needs a hazardous-area or other certified design that has not been defined.<\/p><\/article>\r\n<\/div><div class=\"cl-callout\">Corvelan selects the model from your actual conveyor conditions, not from belt width alone.<\/div><\/div><\/section>\r\n<section class=\"cl-soft\" id=\"applications\"><div class=\"cl-inner\"><p class=\"cl-eyebrow\">Applications<\/p><h2>Where We Use Air-Cooled Self-Unloading Electromagnetic Separators<\/h2><p class=\"cl-lead\">We use this equipment above conveyors where unwanted iron or steel can damage downstream equipment, enter the product stream or need continuous removal.<\/p><div class=\"cl-five\">\r\n<article class=\"cl-card\"><h3>Mining &amp; Ore Handling<\/h3><p>Remove unwanted iron and steel before crushers, screens and downstream conveying equipment.<\/p><\/article>\r\n<article class=\"cl-card\"><h3>Cement &amp; Aggregate<\/h3><p>Protect crushing, milling and material-handling equipment from unwanted iron and steel.<\/p><\/article>\r\n<article class=\"cl-card\"><h3>Coal &amp; Bulk Fuel<\/h3><p>Continuously remove iron and steel from conveyor-fed bulk fuel and raw-material lines.<\/p><\/article>\r\n<article class=\"cl-card\"><h3>Recycling Lines<\/h3><p>Remove iron and steel pieces from dry conveyed material when an electromagnet is the right separator type.<\/p><\/article>\r\n<article class=\"cl-card\"><h3>General Bulk Handling<\/h3><p>Protect downstream process equipment where unwanted iron or steel may enter dry conveyed material.<\/p><\/article>\r\n<\/div><\/div><\/section>\r\n<section id=\"principle\"><div class=\"cl-inner\"><div class=\"cl-two\"><div><p class=\"cl-eyebrow\">Working Principle<\/p><h2>How the separator removes iron from a conveyor<\/h2><p>When power is supplied to the electromagnet, it creates a magnetic field. The field pulls iron and steel pieces out of the material moving below the separator.<\/p><p>Captured metal stays against the moving unloading belt while it passes over the magnet. The belt carries the metal away from the center of the magnet. As the magnetic force becomes weaker, the metal drops into the collection area. Cooling and unloading do different jobs: the fan removes heat from the electromagnetic coil, while the unloading belt removes the captured metal.<\/p><div class=\"cl-inline-data\"><span>Electromagnetic capture<\/span><span>Automatic iron discharge<\/span><span>Forced-air cooling<\/span><span>Cross-belt or inline installation<\/span><\/div><\/div><figure class=\"cl-product-visual\"><img loading=\"lazy\" decoding=\"async\" alt=\"Front configuration view of an air-cooled self-unloading electromagnetic separator\" height=\"800\" loading=\"lazy\" src=\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/coverlan-air-cooled-electromagnetic-separator-configuration-view.webp\" width=\"800\"><\/figure><\/div><\/div><\/section>\r\n<section class=\"cl-soft\" id=\"systems\"><div class=\"cl-inner\"><p class=\"cl-eyebrow\">Product Systems<\/p><h2>Forced-air cooling and automatic unloading support continuous conveyor operation<\/h2><div class=\"cl-two\">\r\n<article class=\"cl-media-card\"><img loading=\"lazy\" decoding=\"async\" alt=\"electromagnetic separator showing forced-air cooling fan arrangement\" height=\"800\" loading=\"lazy\" src=\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/coverlan-air-cooled-electromagnetic-separator-cooling-view.webp\" width=\"800\"><div class=\"cl-media-body\"><h3>Forced-Air Cooling for the Electromagnetic Coil<\/h3><p>The cooling system removes heat from the electromagnetic coil during operation. Our design uses axial-flow fans to move air around the electromagnet and coil.<\/p><\/div><\/article>\r\n<article class=\"cl-media-card\"><img loading=\"lazy\" decoding=\"async\" alt=\"self-unloading electromagnetic separator showing automatic discharge belt arrangement\" height=\"800\" loading=\"lazy\" src=\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/coverlan-self-unloading-electromagnetic-separator-belt-view.webp\" width=\"800\"><div class=\"cl-media-body\"><h3>Continuous Self-Unloading<\/h3><p>The unloading belt carries captured iron away from the center of the magnet. When the metal reaches a weaker part of the magnetic field, it drops into the planned collection area.<\/p><\/div><\/article>\r\n<\/div><\/div><\/section>\r\n<section id=\"selection-inputs\"><div class=\"cl-inner\">\r\n<p class=\"cl-eyebrow\">Selection Requirements<\/p>\r\n<h2>Information Needed for Your Separator Recommendation<\/h2>\r\n<p class=\"cl-lead\">We do not select this separator from conveyor width alone. We match the magnetic system, cooling, unloading arrangement and installation to the real conveyor conditions.<\/p>\r\n<div class=\"cl-factor-grid\">\r\n<article class=\"cl-factor\"><h3>Conveyor Width<\/h3><p>The belt width helps define the required coverage and the starting equipment size.<\/p><\/article>\r\n<article class=\"cl-factor\"><h3>Material Depth<\/h3><p>The deeper the material bed, the farther some iron pieces are from the magnet. This distance matters for capture.<\/p><\/article>\r\n<article class=\"cl-factor\"><h3>Working Distance<\/h3><p>We check the distance from the magnet face to the target iron, not only the mounting height above the conveyor structure.<\/p><\/article>\r\n<article class=\"cl-factor\"><h3>Belt Speed<\/h3><p>Faster material movement gives the magnet less time to attract and lift the target iron.<\/p><\/article>\r\n<article class=\"cl-factor\"><h3>Tramp Iron Requirements<\/h3><p>Size, shape and typical type matter. Tell us whether you expect bolts, bars, plates, broken equipment parts or other ferrous pieces.<\/p><\/article>\r\n<article class=\"cl-factor\"><h3>Installation Conditions<\/h3><p>Cross-belt or inline position, discharge side, service space, support and power supply all affect the final configuration.<\/p><\/article>\r\n<\/div>\r\n<div class=\"cl-callout\">Send us these conditions and we will narrow the equipment configuration for quotation. Exact dimensions, power, magnetic acceptance values and model designation are confirmed from the approved project data.<\/div>\r\n<div class=\"cl-actions\"><a class=\"cl-btn cl-btn-primary\" data-cta=\"mid\" href=\"https:\/\/www.corvelanmag.com\/contact-us\/\">Send My Conveyor Data<\/a><\/div>\r\n<\/div><\/section><section class=\"cl-soft\" id=\"start-model\"><div class=\"cl-inner\">\r\n<p class=\"cl-eyebrow\">Start With Four Numbers<\/p>\r\n<h2>Start With These Four Conveyor Values<\/h2>\r\n<p class=\"cl-lead\">These four values give us a practical starting point. We then check the target iron, available space, discharge direction, power supply and operating conditions before quotation.<\/p>\r\n<div class=\"cl-factor-grid\">\r\n<article class=\"cl-factor\"><h3>1. Conveyor Belt Width<\/h3><p>Use the belt width to identify the first group of separator configurations to review. The final choice still depends on the distance to the iron and the material on the belt.<\/p><\/article>\r\n<article class=\"cl-factor\"><h3>2. Material Depth<\/h3><p>Material depth, often called burden depth, tells us how deeply iron may be buried. Deeper iron sits farther from the magnet and is harder to lift.<\/p><\/article>\r\n<article class=\"cl-factor\"><h3>3. Suspension Height<\/h3><p>Suspension height is the planned distance between the separator and the conveyor or material level. We compare this with the available product range and the real working distance to the target iron.<\/p><\/article>\r\n<article class=\"cl-factor\"><h3>4. Belt Speed<\/h3><p>Belt speed changes how long the iron stays inside the useful magnetic zone. Faster material movement gives the magnet less time to lift and hold a difficult piece.<\/p><\/article>\r\n<\/div>\r\n<div class=\"cl-callout\"><strong>Fastest way to narrow the model:<\/strong> send the belt width, material depth, planned suspension height and belt speed, plus the largest iron or steel piece you expect to remove.<\/div>\r\n<div class=\"cl-actions\"><a class=\"cl-btn cl-btn-primary\" href=\"https:\/\/www.corvelanmag.com\/contact-us\/\">Send the Four Selection Values<\/a><a class=\"cl-btn cl-btn-secondary\" href=\"#rfq\">See the Full RFQ Checklist<\/a><\/div>\r\n<\/div><\/section>\r\n<section id=\"dimensions\"><div class=\"cl-inner\">\r\n<p class=\"cl-eyebrow\">Dimensions &amp; Installation<\/p>\r\n<h2>Confirm the Installation Envelope Before Production<\/h2>\r\n<div class=\"cl-two\">\r\n<div><p>Overall dimensions and mounting points depend on the selected configuration. We confirm the final general-arrangement (GA) drawing after the conveyor conditions and installation layout are reviewed.<\/p>\r\n<ul><li>Conveyor width and material path<\/li><li>Planned magnet position and working distance<\/li><li>Cross-belt or inline arrangement<\/li><li>Required discharge side and collection space<\/li><li>Support structure and service clearance<\/li><li>Power supply and cable routing<\/li><\/ul><\/div>\r\n<div class=\"cl-card\"><h3>For layout planning<\/h3><p>Send a conveyor drawing, photo or available-space sketch. We use it to check the mounting direction, service access and discharge path before the final project drawing is approved.<\/p><p class=\"cl-note\">Use the approved Corvelan project drawing for final fabrication and installation. Final dimensions are confirmed after the selected configuration is reviewed.<\/p><\/div>\r\n<\/div><\/div><\/section>\r\n<section id=\"performance\"><div class=\"cl-inner\"><p class=\"cl-eyebrow\">Performance Factors<\/p><h2>What makes iron easier or harder to capture?<\/h2><p class=\"cl-lead\">Magnetic field strength matters, but it is not the only factor. We also check distance, material depth, belt speed, target size and the way material moves on the conveyor.<\/p><div class=\"cl-factor-grid\">\r\n<div class=\"cl-factor\"><h3>How Far Is the Iron From the Magnet?<\/h3><p>Working distance is the real distance from the magnet face to the target. It includes the suspension gap, material depth and conveyor geometry. More distance usually makes capture harder.<\/p><\/div>\r\n<div class=\"cl-factor\"><h3>How Deep Is the Material on the Belt?<\/h3><p>Material depth, often called burden depth, affects how close the iron can get to the magnet. Deep or uneven material can hide the target farther from the magnetic field.<\/p><\/div>\r\n<div class=\"cl-factor\"><h3>How Fast Is the Material Moving?<\/h3><p>Higher belt speed gives the magnet less time to attract and lift the iron from the material stream.<\/p><\/div>\r\n<div class=\"cl-factor\"><h3>What Size and Type of Iron Do You Need to Remove?<\/h3><p>The size, shape, weight, position and amount of iron all affect how easily the magnet can capture it.<\/p><\/div>\r\n<div class=\"cl-factor\"><h3>How Does the Material Move on the Conveyor?<\/h3><p>Lump size, moisture, bulk density and flow pattern change the depth of material on the belt and how exposed the iron is to the magnet.<\/p><\/div>\r\n<div class=\"cl-factor\"><h3>Where Will the Captured Iron Go?<\/h3><p>Captured iron needs a clear path away from the magnet and into a safe collection area.<\/p><\/div>\r\n<\/div><div class=\"cl-callout cl-callout-warn\">Gauss or mT does not equal pull force or separation efficiency. A magnetic reading describes the field at a defined test point. It does not by itself prove a removal percentage or throughput.<\/div><\/div><\/section>\r\n<section class=\"cl-soft\" id=\"compare-options\"><div class=\"cl-inner\">\r\n<p class=\"cl-eyebrow\">Separator Comparison<\/p>\r\n<h2>Which Suspended Magnetic Separator Fits Your Process?<\/h2>\r\n<p class=\"cl-lead\">Choose the separator type from the cleaning requirement, magnetic system, working distance, available power and installation conditions. The table below is a starting guide, not a substitute for the final conveyor review.<\/p>\r\n<div class=\"cl-table-wrap\"><table><thead><tr><th>Separator Type<\/th><th>Good Starting Point When<\/th><th>Check Before Selection<\/th><\/tr><\/thead><tbody>\r\n<tr><td><strong>Air-Cooled Self-Unloading Electromagnetic<\/strong><\/td><td>Continuous conveyor operation needs an energized electromagnet and automatic discharge of captured iron.<\/td><td>Working distance, target iron, cooling airflow, power supply, unloading direction and collection space.<\/td><\/tr>\r\n<tr><td><strong>Air-Cooled Manual-Clean Electromagnetic<\/strong><\/td><td>Iron loading is lower and planned cleaning stops are practical.<\/td><td>Safe cleaning access, iron accumulation, working distance, power supply and available headroom.<\/td><\/tr>\r\n<tr><td><strong>Oil-Cooled Electromagnetic<\/strong><\/td><td>The project calls for an oil-cooled electromagnetic design rather than forced-air cooling.<\/td><td>Cooling arrangement, installation environment, maintenance access, working distance and electrical requirements.<\/td><\/tr>\r\n<tr><td><strong>Permanent Self-Cleaning Overband<\/strong><\/td><td>Automatic iron discharge is required without electrical excitation for the magnetic field.<\/td><td>Required magnetic reach, target iron, belt drive, discharge path, installation space and maintenance access.<\/td><\/tr>\r\n<\/tbody><\/table><\/div>\r\n<div class=\"cl-callout\">No separator type is automatically best for every conveyor. Send the conveyor width, material depth, working distance, belt speed and target iron so we can check the practical starting option.<\/div>\r\n<div class=\"cl-actions\"><a class=\"cl-btn cl-btn-primary\" href=\"https:\/\/www.corvelanmag.com\/contact-us\/\">Ask Corvelan to Compare the Options<\/a><a class=\"cl-btn cl-btn-secondary\" href=\"#selection-inputs\">Back to Selection Requirements<\/a><\/div>\r\n<\/div><\/section><section class=\"cl-soft\" id=\"installation\"><div class=\"cl-inner\"><p class=\"cl-eyebrow\">Installation<\/p><h2>Cross-belt or inline: which layout fits your conveyor?<\/h2><div class=\"cl-two\"><article class=\"cl-card\"><h3>Cross-Belt Arrangement<\/h3><p>The separator sits across the conveyor. The unloading belt usually carries captured iron to the side. This setup needs enough side space, support strength and service access.<\/p><\/article><article class=\"cl-card\"><h3>Inline Arrangement<\/h3><p>The separator follows the direction of the conveyor, often near a discharge point. This position can bring the iron closer to the magnet as material leaves the belt. The actual conveyor layout still needs to be checked.<\/p><\/article><\/div><p class=\"cl-kicker\">Send us the conveyor layout or a clear installation photo. We use it to check suspension height, support, service space and discharge direction before quotation.<\/p><\/div><\/section>\r\n<section id=\"fit-boundary\"><div class=\"cl-inner\"><p class=\"cl-eyebrow\">Process Fit<\/p><h2>Is this separator right for your process?<\/h2><div class=\"cl-suit-grid\"><div class=\"cl-list-card\"><h3>Works Well When<\/h3><ul><li>Dry conveyor-fed bulk material.<\/li><li>Responsive ferromagnetic iron or steel is the target.<\/li><li>Continuous automatic discharge is preferred.<\/li><li>An electromagnet is suitable for the required working distance and target iron.<\/li><li>The site has enough support, power, cooling airflow and discharge space.<\/li><\/ul><\/div><div class=\"cl-list-card\"><h3>Choose Another Option When<\/h3><ul><li>Aluminum, copper or other non-ferrous metal is the main target.<\/li><li>The process is wet, slurry-based or requires a wet magnetic separator.<\/li><li>The purpose is fine weakly magnetic mineral purification rather than tramp-iron protection.<\/li><li>Hazardous-area, food, sanitary or other certification requirements still need to be defined.<\/li><li>The distance or material depth places the target too far from the magnet for practical capture.<\/li><\/ul><\/div><\/div><\/div><\/section>\r\n<section class=\"cl-soft\" id=\"maintenance\"><div class=\"cl-inner\"><p class=\"cl-eyebrow\">Maintenance &amp; Safety<\/p><h2>What should you check during operation and maintenance?<\/h2><div class=\"cl-three\"><article class=\"cl-card\"><h3>Unloading Belt &amp; Tracking<\/h3><p>Check the unloading belt for wear, tracking, tension and smooth movement. The supplied design uses a crowned drive drum to help the belt stay on track.<\/p><\/article><article class=\"cl-card\"><h3>Cooling Airflow<\/h3><p>Keep fan inlets and airflow paths clear. Dust buildup or blocked airflow can make the electromagnet run hotter.<\/p><\/article><article class=\"cl-card\"><h3>Electrical &amp; Mechanical Isolation<\/h3><p>Before inspection or belt adjustment, isolate electrical power and stop moving parts using your site's lockout and electrical-safety procedure.<\/p><\/article><\/div><\/div><\/section>\r\n<section id=\"validation\"><div class=\"cl-inner\"><p class=\"cl-eyebrow\">Our Recommendation Process<\/p><h2>How We Choose the Right Configuration<\/h2><div class=\"cl-cards\"><article class=\"cl-card\"><p class=\"cl-eyebrow\">Step 1<\/p><h3>We Check the Conveyor Conditions<\/h3><p>Send us the belt width, material depth, belt speed, planned suspension height and the largest iron or steel piece you expect to remove. A conveyor photo or drawing also helps us see the available space.<\/p><\/article><article class=\"cl-card\"><p class=\"cl-eyebrow\">Step 2<\/p><h3>We Narrow the Equipment Configuration<\/h3><p>We compare those values with the separator configuration range, then check mounting direction, discharge side, support, power supply, cooling airflow and service access.<\/p><\/article><article class=\"cl-card\"><p class=\"cl-eyebrow\">Step 3<\/p><h3>We Confirm the Quotation Configuration<\/h3><p>Before production, we confirm the selected model, dimensions, mounting, power supply, discharge direction and any inspection or test that forms part of the agreed order scope.<\/p><\/article><\/div><\/div><\/section>\r\n<section class=\"cl-soft\" id=\"evidence\"><div class=\"cl-inner\"><p class=\"cl-eyebrow\">Product Details<\/p><h2>Real Product Photos and Manufacturing Details<\/h2><p class=\"cl-lead\">These photos show the equipment features described on this page: the complete unit, forced-air cooling side, mechanical layout and self-unloading belt.<\/p><div class=\"cl-evidence-grid\"><figure><img loading=\"lazy\" decoding=\"async\" alt=\"Coverlan air-cooled self-unloading electromagnetic separator\" height=\"800\" loading=\"lazy\" src=\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/coverlan-air-cooled-self-unloading-electromagnetic-separator-hero.webp\" width=\"800\"><\/figure><figure><img loading=\"lazy\" decoding=\"async\" alt=\"electromagnetic separator showing forced-air cooling fan arrangement\" height=\"800\" loading=\"lazy\" src=\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/coverlan-air-cooled-electromagnetic-separator-cooling-view.webp\" width=\"800\"><\/figure><figure><img loading=\"lazy\" decoding=\"async\" alt=\"Side mechanical view of air-cooled self-unloading electromagnetic separator\" height=\"800\" loading=\"lazy\" src=\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/coverlan-air-cooled-electromagnetic-separator-side-view.webp\" width=\"800\"><\/figure><figure><img loading=\"lazy\" decoding=\"async\" alt=\"self-unloading electromagnetic separator showing automatic discharge belt arrangement\" height=\"800\" loading=\"lazy\" src=\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/coverlan-self-unloading-electromagnetic-separator-belt-view.webp\" width=\"800\"><\/figure><\/div><div class=\"cl-production\"><img loading=\"lazy\" decoding=\"async\" alt=\"Production reference showing multiple self-unloading electromagnetic separator units\" height=\"600\" loading=\"lazy\" src=\"https:\/\/www.corvelanmag.com\/wp-content\/uploads\/2026\/09\/coverlan-self-unloading-electromagnetic-separator-production-reference.webp\" width=\"800\"><div><h3>Production Reference for This Separator Family<\/h3><p>Multiple self-unloading electromagnetic separator units are shown during production and assembly. We use model-specific data and project drawings to define the final equipment for each conveyor.<\/p><p class=\"cl-note\">This photo shows units from the same separator family during production and assembly. Final equipment details depend on the selected model and project requirements.<\/p><\/div><\/div><\/div><\/section>\r\n<section id=\"faq\"><div class=\"cl-inner\"><p class=\"cl-eyebrow\">FAQ<\/p><h2>Air-Cooled Self-Unloading Electromagnetic Separator FAQ<\/h2><div class=\"cl-faq\"><details><summary>How do you select the right air-cooled self-unloading electromagnetic separator?<\/summary><p>We start with the material, target iron, conveyor width, material depth, belt speed and planned working distance. We then check the installation layout, discharge direction, power supply and operating conditions before confirming the equipment configuration.<\/p><\/details><details><summary>Does conveyor belt width alone determine the separator size?<\/summary><p>No. Belt width is only one input. Material depth, working distance, belt speed, target iron and the installation layout also affect the required configuration.<\/p><\/details><details><summary>How is the electromagnet cooled?<\/summary><p>The air-cooled design uses fans to move air around the electromagnet and coil. We also check ambient temperature, dust, airflow and operating conditions before confirming the cooling arrangement.<\/p><\/details><details><summary>How does the self-unloading system work?<\/summary><p>The moving discharge belt carries captured iron away from the center of the magnet. As the magnetic force becomes weaker, the metal drops into the collection area. This supports continuous discharge without routine manual cleaning of the magnet face.<\/p><\/details><details><summary>Does a higher magnetic field value always mean better separation?<\/summary><p>No. A magnetic field value alone does not guarantee better iron removal. Working distance, material depth, belt speed, iron size, shape and separator position also affect capture. Compare measured magnetic values only when the test position and method are defined.<\/p><\/details><details><summary>Should the separator be installed cross-belt or inline?<\/summary><p>Both arrangements can work. Cross-belt usually sends captured iron to the side, while inline follows the conveyor direction. We review the conveyor layout before confirming the mounting direction and discharge side.<\/p><\/details><details><summary>What information should I send for selection?<\/summary><p>Start with the material, target iron or steel, throughput, conveyor width and installation condition. Belt speed, material depth, planned working distance, target size and a drawing or photo help us narrow the configuration faster.<\/p><\/details><details><summary>How is an electromagnetic separator different from a permanent self-cleaning overband?<\/summary><p>An electromagnetic separator uses an energized coil to create the magnetic field, while a permanent overband uses permanent magnets. Both can use a moving belt to discharge captured iron. The practical choice depends on working distance, target iron, available power, operating conditions and maintenance needs.<\/p><\/details><\/div><\/div><\/section>\r\n<section class=\"cl-blue-section\" id=\"rfq\"><div class=\"cl-inner\"><div class=\"cl-rfq-grid\"><div><p class=\"cl-eyebrow\">Request a Quote<\/p><h2>Send Us These Details for Our Recommendation Process<\/h2><p>You do not need a finished specification to start. Send the process data you already have. We compare it with the range and tell you what else, if anything, we need before quotation.<\/p><div class=\"cl-rfq-min\"><div class=\"cl-rfq-item\"><strong>Material<\/strong>Material name, physical form and relevant process condition.<\/div><div class=\"cl-rfq-item\"><strong>Largest Expected Iron Piece<\/strong>Type, size and shape of the largest expected tramp iron, such as a bolt, bar, plate, wire bundle or broken machine part.<\/div><div class=\"cl-rfq-item\"><strong>Throughput<\/strong>Normal and peak material rate, with units.<\/div><div class=\"cl-rfq-item\"><strong>Conveyor \/ Installation<\/strong>Conveyor location, available space, photo or layout drawing, and the proposed separator position.<\/div><\/div><\/div><aside class=\"cl-rfq-side\"><h3>Helpful if available<\/h3><ul><li>Conveyor belt width and profile<\/li><li>Belt speed<\/li><li>Normal \/ peak material depth (burden depth)<\/li><li>Particle or lump size<\/li><li>Moisture and bulk density<\/li><li>Proposed suspension \/ working distance<\/li><li>Ambient temperature, dust and corrosion conditions<\/li><li>Available power and control requirements<\/li><li>Discharge direction and collection space<\/li><li>Required inspection or test requirement<\/li><\/ul><h3>What We Do With Your Information<\/h3><ol><li>Confirm that this separator type matches the conveyor problem.<\/li><li>Narrow the model range from the actual conveyor conditions.<\/li><li>Check mounting direction, discharge side and available installation space.<\/li><li>Identify any missing electrical, cooling or site information that affects the configuration.<\/li><li>Prepare the confirmed equipment setup as the basis for quotation.<\/li><\/ol><\/aside><\/div><\/div><\/section>\r\n<section class=\"cl-final\"><div class=\"cl-inner\"><p class=\"cl-eyebrow\">Next Step<\/p><h2>Get the Right Configuration for Your Conveyor<\/h2><p>Send your conveyor width, material, material depth, proposed suspension height and target iron. We will match these conditions to the equipment configuration and prepare the configuration for quotation.<\/p><div class=\"cl-actions\"><a class=\"cl-btn cl-btn-primary\" data-cta=\"final\" href=\"https:\/\/www.corvelanmag.com\/contact-us\/\">Send Your Separation Requirement<\/a><\/div><\/div><\/section>\r\n<script type=\"application\/ld+json\">{\"@context\":\"https:\/\/schema.org\",\"@type\":\"Product\",\"name\":\"Air-Cooled Self-Unloading Electromagnetic Separator\",\"alternateName\":[\"Air-Cooled Self-Cleaning Electromagnetic Separator\",\"Cross-Belt Electromagnetic Separator\",\"Air-Cooled Electromagnetic Iron Remover\",\"Self-Unloading Electromagnetic Separator\"],\"description\":\"Coverlan air-cooled self-unloading electromagnetic separators remove iron and steel from dry conveyor-fed material with forced-air cooling and automatic discharge. 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These unwanted pieces are often called ferromagnetic tramp iron. 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